Mitsubishi Electric M800VW Series Guide de configuration

Introduction

This manual describes the items required for installing, connecting and setting up the Mitsubishi Electric CNC.

Read this manual thoroughly and understand the product's functions and performance before use.

Supported models of this manual are as follows:

Abbreviations for model names used in this manual are as follows:

To safely use this CNC unit, thoroughly study the "Precautions for Safety" before use.

Be sure to keep this manual always at hand.

Also refer to the manuals on "Manual List" as necessary.

Notes on reading this manual

(1) This manual is written on the assumption that all optional functions are added, but the actually delivered device may not

have all functions.

The unit names, cable names and various specifications are subject to change without notice. Please confirm these

before placing an order.

(2) This manual explains general parameters which are operated on the CNC side.

For information about each machine tool, refer to manuals issued from the machine tool builder.

If the descriptions relating to "restrictions" and "allowable conditions" conflict between this manual and the machine tool

builder's instruction manual, the later has priority over the former.

(3) This manual is intended to contain as much descriptions as possible even about special operations.

The operations to which no reference is made in this manual should be considered "impossible".

(4) The "special display unit" explained in this manual is the display unit incorporated by the machine tool builder, and is not

the Mitsubishi Electric standard display unit.

(5) This manual is for the machine tool builders who set up the CNC system.

(6) The control unit for M80VW is mainly used as a control unit to explain the connection, etc. in the drawings on this manual.

(7) Do not connect to the pin described as "NC" on the pin assignment table of the connector.

(8) The characteristic values and numerical values without tolerances mentioned in this manual are representative values.

Supported models Abbreviations in this manual

M800VW Series M850VW, M830VW

M80VW Series M80VW

Abbreviations Supported models

M800V, M800V Series M800VW Series

M80V, M80V Series M80VW Series

M800V/M80V, M800V/M80V Series M800VW Series/M80VW Series

M8V, M8V Series M800VW Series/M80VW Series

Details described in this manual

This book is configured as follows. Refer to the following chapters as necessary.

- Installation and connection: Chapter 1 to 18

- Setup: Chapter 19 to 39

In this manual, the following abbreviations might be used.

L system: Lathe system

M system: Machining center system

The numerical control unit is configured of the control unit, display unit, personal computer unit, operation board (operation

panel I/O unit), servo drive unit, spindle drive unit, power supply unit with driver, servomotor, spindle motor, etc.

In this manual, the following items are generically called "controller".

- Control unit

- Display unit

- Personal computer unit

- Operation board (operation panel I/O unit)

- Numerical control unit peripheral devices (input/output unit, safety unit)

In this manual, the following items are generically called "drive unit".

- Servo drive unit

- Spindle drive unit

- Power supply unit with driver

In this manual, the following items are generically called "motor".

- Servo motor

-Spindlemotor

Manual List

Manuals related to M800V/M80V Series are listed as follows.

These manuals are written on the assumption that all optional functions are added to the targeted model.

Some functions or screens may not be available depending on the machine or specifications set by MTB. (Confirm the

specifications before use.)

The manuals issued by MTB take precedence over these manuals.

Manual IB No. Purpose and Contents

M800V/M80V Series

Instruction Manual IB-1501618 Operation guide for NC

Explanation for screen operation, etc.

M800V/M80V Series

Programming Manual

(Lathe System) (1/2)

IB-1501619 G code programming for lathe system

Basic functions, etc.

M800V/M80V Series

Programming Manual

(Lathe System) (2/2)

IB-1501620 G code programming for lathe system

Functions for multi-part system, high-accuracy function, etc.

M800V/M80V Series

Programming Manual

(Machining Center System) (1/2)

IB-1501621 G code programming for machining center system

Basic functions, etc.

M800V/M80V Series

Programming Manual

(Machining Center System) (2/2)

IB-1501622 G code programming for machining center system

Functions for multi-part system, high-accuracy function, etc.

M800V/M80V Series

Alarm/Parameter Manual IB-1501623 Alarms

Parameters

Manuals for MTBs (NC)

Manuals for MTBs (drive section)

Manual IB No. Purpose and Contents

M800V/M80V Series

Specifications Manual (Function) IB-1501610 Model selection

Outline of various functions

M800V/M80V Series

Specifications Manual (Hardware) IB-1501611 Model selection

Specifications of hardware unit

M800VW/M80VW Series

Connection and Setup Manual IB-1501612 Detailed specifications of hardware unit

Installation, connection, wiring, setup (startup/adjustment)

M800VS/M80V Series

Connection and Setup Manual IB-1501613 Detailed specifications of hardware unit

Installation, connection, wiring, setup (startup/adjustment)

M800V/M80V Series

PLC Development Manual IB-1501614

Electrical design

I/O relation (assignment, setting, connection), field network

Development environment (PLC on-board, peripheral

development environment), etc.

M800V/M80V Series

PLC Programming Manual (1/2) IB-1501667

Electrical design

Sequence programming

Explanation for instructions, functions, and parameters

M800V/M80V Series

PLC Programming Manual (2/2) IB-1501668

Electrical design

Sequence programming

Usage examples of instructions

M800V/M80V Series

PLC Interface Manual IB-1501616 Electrical design

Interface signals between NC and PLC

M800V/M80V Series

Maintenance Manual IB-1501617 Cleaning and replacement for each unit

Other items related to maintenance

Manual IB No. Contents

MDS-E/EH Series

Specifications Manual IB-1501226 Specifications for power supply regeneration type

MDS-E/EH Series

Instruction Manual IB-1501229 Instruction for power supply regeneration type

MDS-EJ/EJH Series

Specifications Manual IB-1501232 Specifications for regenerative resistor type

MDS-EJ/EJH Series

Instruction Manual IB-1501235 Instruction for regenerative resistor type

MDS-EM/EMH Series

Specifications Manual IB-1501238 Specifications for multi-hybrid, power supply regeneration

type

MDS-EM/EMH Series

Instruction Manual IB-1501241 Instruction for multi-hybrid, power supply regeneration type

DATA BOOK IB-1501252 Specifications of servo drive unit, spindle drive unit, motor, etc.

MDS-EX-CVP Series

Specifications and Instruction

Manual

IB-1501587 Specifications and instruction for the power supply unit with

large capacity

Manuals for MTBs (Others)

Manual No. Purpose and Contents

GOT2000 Series User’s Manual

(Hardware) SH-081194ENG Outline of hardware such as part names, external dimensions,

installation, wiring, maintenance, etc. of GOTs

GOT2000 Series User’s Manual

(Utility) SH-081195ENG Outline of utilities such as screen display setting, operation

method, etc. of GOTs

GOT2000 Series User’s Manual

(Monitor) SH-081196ENG Outline of each monitor function of GOTs

GOT2000 Series Connection Manual

(Mitsubishi Electric Products) SH-081197ENG Outline of connection types and connection method between

GOT and Mitsubishi Electric connection devices

GT Designer3 (GOT2000) Screen

Design Manual SH-081220ENG Outline of screen design method using screen creation

software GT Designer3

GOT2000/GOT1000 Series CC-Link

Communication Unit User's Manual IB-0800351 Explanation for handling CC-Link communication unit (for

GOT2000 series/GOT1000 series)

GX Developer Version 8 Operating

Manual (Startup) SH-080372E Explanation for system configuration, installation, etc. of PLC

development tool GX Developer

GX Developer Version 8 Operating

Manual SH-080373E Explanation for operations using PLC development tool GX

Developer

GX Converter Version 1 Operating

Manual IB-0800004 Explanation for operations using data conversion tool GX

Converter

GX Works2 Installation Instructions BCN-P5999-0944 Explanation for the operating environment and installation

method of GX Works2

GX Works2 Version 1 Operating

Manual (Common) SH-080779ENG

Explanation for the system configuration of GX Works2 and

the functions common to Simple project and Structured project

such as parameter setting, operation method for the online

function

GX Works2 Version 1 Operating

Manual (Simple Project) SH-080780ENG Explanation for methods for such as creating and monitoring

programs in Simple project of GX Works2

MELSEC-Q/L/F Structured

Programming Manual (Fundamentals) SH-080782ENG Explanation for programming methods, types of programming

languages, etc. required to create structured programs

MELSEC-Q/L Structured

Programming Manual (Application

Functions)

SH-080784ENG

Explanation for specifications and functions related to

application functions which can be used in structured

programs

GX Works2 Version 1 Operating

Manual (Simple Project, Function

Block)

SH-080984ENG

Explanation for methods for such as creating function blocks,

pasting function blocks to sequence programs, and operating

FB library in Simple project of GX Works2

GX Works2 Version 1 Operating

Manual (Structured Project) SH-080781ENG Explanation for methods for such as creating and monitoring

programs in Structured project of GX Works2

GX Works3 Installation Instructions BCN-P5999-0391 Explanation for the operating environment and installation

method of GX Works3

MELSEC-Q CC-Link System Master/

Local Module User’s Manual SH-080394E Explanation for system configuration, installation, wiring, etc.

of master/local modules for CC-Link system

GOT2000 Series Connection Manual

(Non-Mitsubishi Electric Products 1) SH-081198ENG Explanation for connection types and connection method

between GOT and other company's devices

GOT2000 Series Connection Manual

(Non-Mitsubishi Electric Products 2) SH-081199ENG

GOT2000 Series Connection Manual

(Microcomputers, MODBUS/Fieldbus

Products, Peripherals)

SH-081200ENG

Explanation for connection types and connection method

between GOT and microcomputers, MODBUS/fieldbus

products, peripherals

GT SoftGOT2000 Version1 Operating

Manual SH-081201ENG

Explanation for system configuration, screen configuration

and operation method of monitoring software GT

SoftGOT2000

MELSEC iQ-R Programming Manual

(CPU Module Instructions, Standard

Functions/Function Blocks)

SH-081266ENG

Explanation for instructions, general-purpose functions, and

general-purpose function blocks required for programming the

sequencer MELSEC iQ-R series

Reference Manual for MTBs

Manual No. Purpose and Contents

M800/M80 Series Smart safety

observation Specification manual BNP-C3072-022 Explanation for smart safety observation function

M800/M80 Series CC-Link (Master/

Local) Specification manual BNP-C3072-089 Explanation for CC-Link

M800/M80 Series PROFIBUS-DP

Specification manual BNP-C3072-118 Explanation for PROFIBUS-DP communication function

M800/M80 Series Interactive cycle

insertion (Customization)

Specification manual

BNP-C3072-121-

0003 Explanation for interactive cycle insertion

M800/M80 Series EtherNet/IP

Specifications manual BNP-C3072-263 Explanation for EtherNet/IP

M800/M80 Series CC-Link IE Field

(Master/local) Specifications manual BNP-C3072-283 Explanation for CC-Link IE Field

M800/M80 Series GOT Connection

Specifications manual BNP-C3072-314 Explanation for GOT connection

M800/M80 Series CC-Link IE Field

Basic Specifications manual BNP-C3072-337 Explanation for CC-Link IE Field Basic

M800/M80 Series FL-net

Specifications manual BNP-C3072-368 Explanation for FL-net

M800/M80 Series Synchronous

Control Specifications manual BNP-C3072-074 Explanation for synchronous control

M800/M80 Series Multiple-Axis

Synchronization Control

Specifications manual

BNP-C3072-339 Explanation for multiple-axis synchronization control

Precautions for Safety

Always read the specifications issued by the machine tool builder, this manual, related manuals and attached documents

before installation, operation, programming, maintenance or inspection to ensure correct use. Understand this numerical

controller, safety items and cautions before using the unit.

This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".

Note that even items ranked as " CAUTION" may lead to serious consequences depending on the situation. All the items

are important and must always be observed.

The following signs indicate prohibition and compulsory.

The meaning of each pictorial sign is as follows.

DANGER

When the user may be subject to fatalities or major injuries if handling is mistaken.

WARNING

When the user could be subject to fatalities or serious injuries if handling is mistaken.

CAUTION

When the user may be subject to medium or minor injuries or when only property damage may occur, if han-

dling is mistaken.

This sign indicates prohibited behavior (must not do).

For example, indicates "Keep fire away".

This sign indicated a thing that is pompously (must do).

For example, indicates "it must be grounded".

CAUTION

CAUTION rotated ob-

ject

CAUTION HOT

Danger Electric

shock risk

Danger explosive

Prohibited

Disassembly is pro-

hibited

KEEP FIRE AWAY

General instruction

Earth ground

Mitsubishi CNC is designed and manufactured solely for applications to machine tools to be used for industrial purposes.

Do not use this product in any applications other than those specified above, especially those which are substantially

influential on the public interest or which are expected to have significant influence on human lives or properties.

Items related to prevention of electric shocks

Items related to prevention of fire

For Safe Use

WARNING

Do not open or remove the front cover while the power is ON or during operation. The high voltage termi-

nals and charged sections will be exposed, and this could result in electric shocks.

Do not remove the front cover even when the power is OFF, except for the wiring works or periodic inspec-

tions. The inside of the controller and drive unit are charged, and this could result in electric shocks.

Always wait at least 15 minutes after turning the power OFF. Then, check the voltage with a tester, etc.,

before wiring works, inspections or connecting with peripheral devices. Failure to observe this caution

could result in electric shocks.

Earth ground the controller, drive unit and motor according to the local laws. (In Japan, ground the 200 V

Series input products with Class C or higher protective grounding and the 400 V Series input with Class D

or higher protective grounding.)

All wiring works, maintenance and inspections must be carried out by a qualified technician. Failure to ob-

serve this could result in electric shocks. Contact your nearby Service Center for replacing parts and ser-

vicing.

Wire the controller, drive unit and motor after installation. Failure to observe this caution could result in

electric shocks.

Do not operate the switches with wet hands. Failure to observe this could result in electric shocks.

Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to observe

this could result in electric shocks.

Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric shocks.

Completely turn off the all lines of the power supply externally before wiring. Not completely turning off all

power could result in electric shock or damage to the product.

When turning on the power supply or operating the module after wiring, be sure that the module's terminal

covers are correctly attached. Not attaching the terminal cover could result in electric shock.

CAUTION

Install the controller, drive unit, motor and regenerative resistor on non-combustible material. Installation

directly on or near combustible materials could result in fires.

If any malfunction in the unit is observed, shut off the power at the unit’s power supply side. Continuous

flow of large current could result in fires.

Install an appropriate no fuse breaker (NFB) and contactor (MC) on the power input section of the drive unit

and configure the sequence that shuts the power off upon drive unit’s emergency stop or alarm.

When a breaker is shared for multiple power supply units, the breaker may not function upon short-circuit

failure in a small capacity unit. Do not share a breaker for multiple units as this is dangerous.

Incorrect wiring and connections could cause the devices to damage or burn.

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