MINIPURE MIN-1 Manuel utilisateur

Owner’s Manual

Extensive Product Information Available at:

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Installation,

Operation

& Maintenance

Read and Follow All Safety Instructions. Save These Instructions.

Models Ballast

120v 50/60 Hz

Ballast

230v 50/60Hz

MIN-1 10-0508B 10-0504B

MIN-1.5 10-0508B 10-0504B

MIN-3 10-0508B 10-0504B

Owner’

s Manual

Owner’

s Manual

ULTRAVIOLET WATER PURIFIERS

TABLE OF CONTENTS

SAFETY WARNINGS .......................................................................................................................................................................3

SAFETY INSTRUCTIONS ..............................................................................................................................................................3

SAFETY LABELING........................................................................................................................................................................3

CAUTION...........................................................................................................................................................................................3

PRODUCT APPLICATION .............................................................................................................................................................4

ConstruCtion .................................................................................................................................................................................................... 4

PrinCiPle of oPeration .................................................................................................................................................................................... 4

limitation of use.............................................................................................................................................................................................. 4

Water Quality ................................................................................................................................................................................................. 4

INSTALLATION ...............................................................................................................................................................................5

loCation .........................................................................................................................................................................................5

reCommended installation ............................................................................................................................................................5

dimensional data...........................................................................................................................................................................6

installation: 120v50/60Hz(ballast no.10-0508b)............................................................................................................... 7–8

installation: 230v50/60Hz(ballast no.10-0504b)............................................................................................................... 7–8

reCommended oPtions....................................................................................................................................................................8

MAINTENANCE...............................................................................................................................................................................9

insPeCtion .......................................................................................................................................................................................9

Quartz Breakage ........................................................................................................................................................................... 9

lamP installation or rePlaCement: 120v50/60Hz(ballast no.10-0508b) .............................................................................10

lamP installation or rePlaCement: 230v50/60Hz(ballast no.10-0504b) .............................................................................10

Quartz sleeve installation, Cleaning or rePlaCement ............................................................................................................11

rePlaCement of Broken Quartz sleeve......................................................................................................................................12

disPosal of merCury added lamP ..............................................................................................................................................12

TROUBLESHOOTING ..................................................................................................................................................................13

TECHNICAL SPECIFICATIONS.................................................................................................................................................14

WARNINGS......................................................................................................................................................................................14

REPLACEMENT PARTS...............................................................................................................................................................15

USER ASSISTANCE .......................................................................................................................................................................16

Patent notiCe...............................................................................................................................................................................16

WARRANTY & PRODUCT REGISTRATION ...........................................................................................................................16

These instructions generally describe the installation, operation and maintenance of the MINIPURE®MIN-1, MIN-1.5 and

MIN-3 Models. Questions that are not specically answered by these instructions should be directed to the Factory.

Atlantic Ultraviolet Corporation takes all possible precautions when packaging equipment to prevent damage. Carefully inspect

and report all damage upon receipt of product. Do not install damaged equipment.

Follow all instructions on all labels and tags. Carefully inspect all packing materials before discarding to prevent the loss of

accessories, mounting hardware, spare parts or instructions.

The information and recommendations contained in this publication are based upon data

collected by the Atlantic Ultraviolet Corporation®and are believed to be correct. However, no

guarantee or warranty of any kind, expressed or implied, is made with respect to the information

contained herein. Specications and information are subject to change without notice.

Danger Label: Hazardous Voltage

and Ultraviolet Radiation (00-0199A1)

It is the user’s responsibility to determine and validate the

suitability of this equipment for use in the user’s system or process.

No warranty or representation is made by the manufacturer with

respect to suitability or performance of this equipment or to the

results that may be expected from its use.

The user should periodically inspect, clean as necessary and

conrm the presence and good legibility of the product safety

labels. Contact the factory for replacement labels in the event that

any of the labels are missing or illegible.

Location of Danger Label

(00-0199A1)

SAFETY WARNINGS

• All personnel should be alerted to the potential hazards indicated by the product safety labeling on this unit.

• The following conventions are used to indicate and classify precautions in this manual and on product safety labeling. Failure to

observe precautions could result in injury to people or damage to property.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

SAFETY INSTRUCTIONS

To guard against injury, basic safety precautions should be observed, including the following:

1. Read and follow ALL safety instructions.

2. Do not use this water purier for other than its intended purpose as described in this manual.

3. Do not alter design or construction.

4. Do not remove any labels or devices.

5. To prevent the risk of severe or fatal electrical shock, special precautions must be taken since water

is present near electrical equipment. Always disconnect power before performing any service or maintenance.

6. Avoid exposure to direct or reected germicidal ultraviolet rays. Germicidal ultraviolet rays are

harmful to the eyes and skin.

7. Intended for indoor use only. The water purier should be protected from the elements and from temperatures below freezing.

8. Do not operate water purier if lamp cable, lamp connection, power cord and/or plug are damaged, or if any other damage to

the water purier is visible or suspected

9. Electrical power supplied, to the water purier, MUST match power requirements listed on the water purier.

10. Plug the purier only into an APPROVED GROUND FAULT CIRCUIT INTERRUPT (GFCI) RECEPTACLE.

11. Do not operate without proper electrical ground.

12. Do not exceed water purier’s maximum rated ow capacity.

13. Do not exceed maximum operating pressure of 100 PSI.

14. Read and follow all notices and warnings on the water purier.

15. SAVE THESE INSTRUCTIONS.

SAFETY LABELS CAUTION

This symbol is used to identify the need

to wear protective gloves.

Caution indicates a POTENTIALLY

hazardous situation, which, if not avoided,

MAY result in minor or moderate injury.

Caution used without the safety alert

symbol indicates a potentially hazardous

situation, which, if not avoided, may result

in property damage.

This symbol is used to identify an

ULTRAVIOLET LIGHT hazard.

This symbol is used to identify an ELECTRICAL

SHOCK or ELECTROCUTION hazard.

Warning indicates a POTENTIALLY

hazardous situation, which, if not avoided,

COULD result in death or serious injury.

This symbol is used to identify the need

to wear approved ultraviolet blocking eyewear.

This symbol is used to identify the need to wear approved

ultraviolet blocking face shield.

This symbol is used to identify components which must

not be disposed of in trash

Danger indicates an IMMINENTLY

hazardous situation, which, if not avoided,

WILL result in death or serious injury.

PRODUCT APPLICATION

ConstruCtion

• The water purier is designed to mount horizontally.

• The water purier’s chamber is passivated and electropolished type 304 Stainless Steel.

• EASY-OFF TM End Caps enable quick and easy lamp change, without disconnecting from the water supply or draining the

purier. No tools are required. Always disconnect electrical power when changing lamp.

PrinCiPle of oPeration

The MINIPURE® design has been carefully conceived to provide adequate germicidal dosage throughout the disinfection

chamber. The dosage, as it applies to ultraviolet disinfection, is a function of time and the intensity of ultraviolet radiation to

which the water is exposed. The exposure time, in seconds, is the total time it takes the water to ow through the disinfection

chamber exposing it to the germicidal lamp. Exposure time is related to the ow rate; the higher the ow rate, the lower the

exposure time or the lower the ow rate, the higher the exposure time. The ultraviolet intensity is the amount of energy, per unit

time, emitted by the germicidal lamp. The dosage is the product of ultraviolet intensity and the exposure time. The operation of

the MINIPURE® is as follows:

• Water enters the purier and ows into the annular space between the quartz sleeve and the chamber wall.

• Suspended microorganisms are exposed to the ultraviolet rays emitted by the germicidal lamp.

• The LED indicator light, located on the ballast, provides visual indication of germicidal lamp operation.

• Water leaving the purier is instantly ready for use, no further contact time is required.

limitation of use

The water purier is intended for the use with visually clear water, not colored, cloudy or turbid. See “Water Quality” section

below. The water purier is NOT intended for the treatment of water that has an obvious contamination or intentional source,

such as raw sewage, nor is the unit intended to convert wastewater to microbiologically safe drinking water.

Water Quality

Water quality plays a major role in the transmission of germicidal ultraviolet rays. It is recommended that the water does not

exceed the following maximum concentration levels:

Table 1 - Maximum Concentration Levels

Turbidity < 1 NTU

Manganese 0.05 mg/1

Total Suspended Solids 10 mg /1

pH: 6.5 - 9.5

Color: None

Hardness 6 GPG or 102.6 PPM

Iron 0.3 mg/1

Tannins: < 0.1 ppm (0.1 mg/l)

UV Transmission >85% per cm*

* Contact Factory for recommendations on applications where UV transmission is < 85%

Effectively treating water with higher concentration levels than listed above can be accomplished, but may require added

measures to improve water quality to treatable levels. If, for any reason, it is believed the ultraviolet transmission is not

satisfactory, contact the factory.

INSTALLATION

loCation

1. The water purier is intended for indoor use only. The water purier is designed to mount horizontally. The water purier

should be protected from the elements and from temperatures below freezing. The ambient temperature, in the area

surrounding the water purier, should be between 35o F and 100o F.

2. Electrical power supplied to the water purier MUST match power requirements listed on the water purier. Use of a voltage

surge protector is recommended.

3. Install water purier within 48” of a known good ground. Water Purier will need to be installed into

approved ground fault circuit interrupt (GFCI) receptacle. Where a 2-prong or unprotected 3-prong receptacle is encountered,

it must be replaced by a properly grounded Ground Fault Circuit Interrupt (GFCI) receptacle. Installation must be in

accordance with the National Electrical Code and any local codes and ordinances by a qualied electrician.

4. The water purier should be located in a dry, well-lit area, which provides enough room to perform routine maintenance.

This includes a minimum distance of one chamber length from the chamber end, to allow for cleaning and/or the

changing of the lamp and quartz sleeve as well as a minimum of 6” on the opposite end of the water purier. Minimum

clearance to oor 18’’.

5. The water purier should always be located closest to the point of use. This reduces the chance of the puried water being

re-contaminated by bacteria in the water distribution system after the water purier.

6. As with any water handling device, the water purier should be located in an area where any possible

condensation or leakage from the water purier, any purier accessory and/or plumbing will not result in damage to the area

surrounding the water purier. For added protection, it is recommended that a suitable drain pan be installed under

the purier. The drain pan must be plumbed to an adequate, free owing drain to prevent water damage in event of

a leak. There are numerous leak detection/ood stop devices, available on the market today, designed to stop ow

of water, reducing the chance of water damage due to leakage. For more details regarding leak prevention and/or

limiting damages due to leaks please contact factory.

7. The water purier should be located after all other water devices, such as De-ionizers, Water Softeners, Carbon Filters,

Pre-Filters, Reverse Osmosis, Pressure Tanks, and Pumps. This eliminates the possibility of the puried water being

re-contaminated by bacteria in any of these units.

reCommended installation

Figure 1 - Recommended Installation



Incoming

Water

Supply

COMMON

PRE-TREATMENT or

PUMPING DEVICES

1. Deionizer

2. Water Softener

3. Carbon Filters (GAC)

4. Pressure Tank

5. Pump

6. Reverse Osmosis

7. Prefilters

Cold Water Line

Ultraviolet Water Purifiers

should be installed closest

to the point of use. (POU)

5 Micron

Filter

Valve

Union

Elbow

OPTIONAL EQUIPMENT

Flow Control Valve

POINT OF USE (POU)

Ultraviolet Water Purifiers

should be installed closest

to the point of use.

Ultraviolet

Water Purifier

Outlet Line to point of use

to be as short as possible

Recommended Minimum

Clearance for Lamp or

Quartz Sleeve Removal



Union



Valve

OPTIONAL EQUIPMENT

Mounting Kit



Model DIM. "X"

MIN 1 10 3/8"

MIN 1.5 14 15/16"

MIN 3 12 7/8"

MIN 6 22"

MIN 9 29"

Use of Metal Pipe is

recommended for 12"

past elbow to the inlet

or from the outlet.

(avoids ultraviolet degradation

of exposed plastic pipe)

22"

120v 50/60Hz using ballast no. 10-0508B has

a ground wire attached.

230v 50/60Hz using ballast no. 10-0504B has

a ground wire attached.

Note: Drain Pan Recommended.

Water purifier should be installed

at minimum of 18” above floor

Note: Use of metal pipe is recommended for

connection to both the purifier inlet and outlet

12” past the first elbow (avoids ultraviolet

degradation of exposed plastic pipe)

dimensional data

Figure 2 - MIN-1 and MIN-1.5 Dimensional Drawing

Table 2 - MINIPURE®Dimensional Data

Model A B C D E F Inlet/Outlet

MIN-1 7-1/8” 10-7/8” 3-1/8” 2-1/2” 10-3/8” 3-5/8” 1/4”FNPT

MIN-1.5 10-1/8” 15-13/32” 3-1/8” 2-1/2” 14-15/16” 3-5/8” 1/4”FNPT

MIN-3 8-3/4” 16-17/32” 5-3/4” 4-1/4” 16” 5-3/8” 3/4”MNPT

All specications, dimensional data, etc are approximate and subject to change without notice.

MIN-3 Dimensional Drawing

installation: min-1, min-1.5, and min-3 120v50/60Hzusing ballast no.10-0508b /

230v50/60Hzusing ballast no.10-0504b

IN ORDER TO PERFORM THIS TASK, BE SURE TO WEAR THE FOLLOWING SAFETY

EQUIPMENT: SAFETY GOGGLES OR A FACE SHIELD, AS WELL AS GLOVES.

1. Remove water purier from shipping carton. Inspect water purier, power cord and plug for damage. Do not operate if there

is any damage to the purier, power cord or plug. All models, of the MINIPURE®line of water puriers, are shipped with the

lamps packed separately. Keep the lamp aside for installation once the purier has been properly installed.

2. Units occasionally experience damage in shipment due to the fragility of the quartz sleeve. It is therefore recommended to

inspect the water purier for damage to the quartz sleeve after it has been removed from the shipping carton. Each end of the

unit as well as the inlet and outlet should be viewed to see if the quartz sleeve has experienced damage. If the quartz sleeve

shows signs of damage it should be replaced before the purier is pressurized. See “Quartz Sleeve Installation, Cleaning

or Replacement” in the “Maintenance” section for the proper method of replacing the quartz sleeve in your water purier.

3. The water purier should be mounted horizontally on a at dry surface. The purier should not be solely supported by its

plumbing connections. Securing the water purier using the optional wall bracket kit is recommended.

4. The water purier must be connected to the cold water line only. Inlet water temperature should not exceed 100o F.

5. Installation requires a 5-micron sediment lter be installed, in line, prior to the water purier. The sediment lter will stop

or trap large particulates from entering the water purier. Particulates may cause deposits on the quartz sleeve, as well as

interfere with the purier’s ability to disinfect the water. The sediment lter may also help to reduce the amount of routine

cleanings of the quartz sleeve.

6. Shut off valves should be installed on both the inlet and outlet sides of the water purier. The use of bypass valves is not

recommended. The shut off valves allow the purier to be isolated from the water supply, which is required when removing

the quartz sleeve.

7. Unions should be installed on both the inlet and outlet of the water purier; this will allow easy removal of the water purier

from the plumbing, if required. Apply Teon®tape to threads of inlet and outlet ports to ensure a tight seal.

Figure 3 - 120v and 220v 50/60Hz (ballast no. 10-0508B and 10-0504B)

8. When all plumbing connections are complete, allow water to enter the water purier at a low ow rate, until the purier is

full. NOTE: Close the purier outlet valve to pressurize the chamber. With the purier pressurized, it should be checked

for leaks. Once it is determined that there are no leaks, the inlet valve can be fully opened.

9. Unpack the lamp and ballast. While holding lamp end, carefully push lamp socket on. Carefully slide lamp straight into the

quartz sleeve, without angling. Push the end cap on, over the static gland nut. Attach the ground connector to the grounding

stud of the chamber, with included hardware (see steps 1, 2, and 3 on Page 8)

To ensure proper operation and safety of your water purier, your unit must be grounded

to a known good ground.

Lamp and quartz sleeve are easily damaged. Exercise care when handling.

10. Plug ballast into an approved Ground Fault Circuit Interrupt (GFCI) receptacle. Where a 2-prong or

unprotected 3-prong receptacle is encountered, it must be replaced by a properly grounded Ground Fault Circuit Interrupt

(GFCI) receptacle. Installation must be in accordance with the National Electrical Code and any local codes and ordinances

by a qualied Electrician.

11. Once the plumbing hook ups are made, it is a good practice to disinfect the “downstream” plumbing between the purier

and point of use. This is done by introducing chlorine or other disinfectant solution directly into the purier chamber;

100-ppm of chlorine is suggested. With the disinfectant solution in the purier chamber, turn the ultraviolet purier on.

Open the “downstream” outlet until a chlorine or disinfectant solution odor is noticed. Close the outlet and allow the

disinfectant to remain in the plumbing for at least three (3) hours. Flush the plumbing with ultraviolet puried water; allow

the water to run for a minimum of 5 minutes before use (to ensure no chlorine or disinfectant solution smell can be detected),

this will allow the chlorine or disinfectant solution to be ushed through the pipes.

12. For added protection, a suitable drain pan must be installed under the purier. The drain pan must

be plumbed to an adequate, free owing drain to prevent water damage in the event of a leak. There are numerous leak

detection/ood stop devices, available on the market today, designed to stop the ow of water, reducing the chance of water

damage due to leakage. For more details regarding leak prevention and/or limiting damages due to leaks, please contact

the factory.

reCommended oPtions

1. SENTRYTM Safety Sensor: Indicators provide constant visual monitoring of normal operation. In the event of ballast or lamp

failure the safety sensor indicates an alarm condition. The safety sensor is capable of operating an optional PromateTM Audio

Alarm and /or PromateTM Solenoid Valve.

2. PromateTM Audio Alarm: Activated by the Ultraviolet Monitor or Safety Sensor, alerts the user to any malfunction detected.

3. PromateTM Time Delay Mechanism: Provides a 2-minute warm up period during which the ultraviolet lamp achieves its

full germicidal output before the water is allowed to ow through the water purier. The time delay mechanism is used in

conjunction with, and is electrically connected to the Solenoid Valve.

4. PromateTM Solenoid Valve: Operated in conjunction with the GUARDIANTM Ultraviolet Monitor, Safety Sensor or Time

Delay Mechanism, this valve prevents water ow through the water purier when an abnormal condition is detected or in the

event of power failure.

5. SureFLOTM Flow Control Valve: Limits water ow to the rated capacity of the purier. The ow control valve is located

in line prior to the water purier, and should be protected from ultraviolet exposure by the use of a 90-degree elbow tting

between the ow control valve and the water purier. Unless otherwise specied, PVC ow control valves are supplied.

Stainless Steel Flow Control Valves are available for certain models. All PVC and Stainless Steel ow control valves are male

NPT. Consult Factory for other ow control valves.

6. PromateTM Elapsed Time Indicator: A non-resettable display of the water purier operating hours. Useful for scheduling

and recording maintenance and lamp replacement.

7. PromateTM Safety Goggles: Safety eyewear MUST be used as general-purpose safety protection and for additional

shielding from ultraviolet rays.

8. PromateTM Stainless Steel Wall Mounting Kit: Provides professional nish. Pre-drilled and ready for quick and easy

mounting of water purier. Suitable for wall or surface mounting.

9. PromateTM Face Shield: Lightweight visor with adjustable headgear provides eye and face protection from ultraviolet rays.

NOTE: The recommended options above are available from Atlantic Ultraviolet Corporation®or a distributor of their

products. For the other devices that may be required for your application, please contact your local water treatment

dealer, plumber or plumbing supplier.

Step 3 - Install Nut on Stud against

Washer & Tighten with 7/16” Wrench

Step 2 - Slide Ring Terminal Wire Assembly

onto Stud & Lock Washer over Ring

Step 1 - Install Nut on Stud

MAINTENANCE

The water purier is designed to operate with a minimal amount of maintenance, providing the water quality does not exceed

maximum concentration levels, see “Water Quality” in the “Product Application” section. Ordinary maintenance consists of:

• Lamp replacement is recommended every 10,000 hours of operation, approximately 12 months of continuous service.

• Cleaning of the quartz sleeve, when conditions warrant. It is recommended that the inspection of quartz sleeve be performed

after one month of use. If quartz sleeve is found to be coated (not clear), then frequency of cleaning must be done more often.

Deposits or discoloration on the surface of quartz sleeve are caused by excessive levels of the subject contaminant within

the water that is in contact with the quartz sleeve. Most deposits on the quartz sleeve are caused by an excess of calcium

(hardness), iron or manganese. Table 1 on Page 4 lists the maximum recommended concentration of these minerals in the

water that passes through the ultraviolet purier. If you encounter difculty due to deposits on the quartz sleeve, your dealer

will be able to recommend suitable pretreatment to reduce or eliminate the offending contaminant. If quartz sleeve is clean

(clear) then frequency of cleaning may be extended.

• Always disconnect the water supply and completely drain the water purier if it will be subjected to temperatures

below freezing.

• Contact factory with questions.

insPeCtion

1. Regularly inspect the water purier to ensure that the germicidal lamp is still in operation.

• An LED indicator light, located on the ballast, provides visual indication of germicidal lamp operation. This provides an

indication of lamp operation and does not indicate the level of ultraviolet intensity or transmission through the water.

• Ballasts have a built-in audio alarm which will indicate lamp failure.

• On puriers so equipped, the SENTRYTM Safety Sensor provides visual indication of ballast and ultraviolet lamp operation

2. To ensure proper operation of the water purier, regular biological testing of the purier outlet water should be performed on a

schedule recommended by local public health authorities, or at minimum; at installation, quarterly for the rst year of service

and annually, at lamp replacement, for the life of the water purier.

3. Additional testing should be performed whenever modications, change or additions are made to plumbing system, pumps,

well source water etc. to ensure adequate disinfection under new condition.

4. As with any water purier installation, routine maintenance is necessary to ensure your equipment is operating correctly.

Regular inspection must also include the inspection of the ground to ensure grounding wires are secure to both the water

purier and grounding point as originally installed. Regular inspection must also include conrmation that approved ground

fault circuit interrupt (GFCI) receptacle is still operational and that water purier is plugged into this GFCI. Any components

which are damaged, or broken should be replaced.

breakage

Broken Quartz is SHARP. It is recommended that Protective Goggles or Face Shield and Gloves are worn.

Wear protective gloves when handling broken ultraviolet lamps and/or quartz sleeves. In the event of breakage,

DO NOT use a household vacuum cleaner to pick up fragments of quartz. Sweep up debris into a plastic bag and

dispose of properly.

lamP installation or rePlaCement min-1, min-1.5, and min-3

120v50/60Hzusing ballast no.10-0508b / 230v50/60Hzusing ballast no.10-0504b

IN ORDER TO PERFORM THIS TASK, BE SURE TO WEAR THE FOLLOWING SAFETY

EQUIPMENT: SAFETY GOGGLES OR A FACE SHIELD, AS WELL AS GLOVES.

1. Disconnect power to water purier, and remove ground connector from the chamber.

2. Remove EASY-OFFTM End Cap by pulling cap off static gland nut.

3. Pull lamp cord and carefully withdraw lamp approximately 2 inches from chamber. While holding lamp end, remove lamp

socket from exposed lamp end.

4. Carefully withdraw lamp from chamber. Be sure to withdraw lamp straight out without angling until completely

clear of quartz sleeve.

Lamp and quartz sleeve are easily damaged. Exercise care when handling.

5. Reinstall lamp in reverse order.

Germicidal ultraviolet rays are harmful to eyes and skin. Do not restore power to water purier until

lamp and both EASY-OFF TM End Caps have been properly reinstalled.

Step 1 - Disconnect Power to Water

Purier and Remove Ground Connector

Step 4 - Remove LampStep 3 - Remove SocketStep 2 - Remove End-Cap

Figure 4 - Lamp Replacement

Ce manuel convient aux modèles suivants

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