Miller Infinity Series Manuel utilisateur

Infinity Series

w/Infotrack

Auto-Darkening Helmets

OM-269681G 2020-08



Auto-Darkening Helmets

Model: Infinity Series w/Infotrack

OM-269681F

2019-06

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OWNER’S MANUAL

TABLE OF CONTENTS

SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING. . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1 Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-2 Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-3 California Proposition 65 Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1-4 Lens Shade Selection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1-5 Principal Safety Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECTION 2 – DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2-1 Additional Safety Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2-2 Miscellaneous Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SECTION 3 – SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SECTION 4 – OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4-1 Helmet Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4-2 Auto On/Off (Mode) Button And Grind/Low Battery Light . . . . . . . . . . . . . . . . . . . . . . . . . 8

4-3 Mode Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4-4 Variable Shade Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4-5 Sensitivity Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4-6 Lens Delay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4-7 Typical Lens Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4-8 Info Control Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4-9 Arc Time Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4-10 Clock Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4-11 Timer Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4-12 Alarm Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4-13 Setting Help Menu Language And Viewing Help Menu . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SECTION 5 – ADJUSTING HEADGEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5-1 Adjusting Headgear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

SECTION 6 – REPLACING LENS COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6-1 Replacing The Lens Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

SECTION 7 – REPLACING THE BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7-1 Replacing The Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

SECTION 8 – INSTALLING OPTIONAL MAGNIFYING LENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

8-1 Installing Optional Magnifying Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

SECTION 9 – MAINTENANCE AND STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

9-1 Maintenance And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

SECTION 10 – TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

10-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

SECTION 11 – PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

SECTION 12 – LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

OM-269681 Page 1

SECTION 1 – SAFETY PRECAUTIONS –

READ BEFORE USING

Protect yourself and others from injury—read, follow, and save these important safety

precautions and operating instructions.

1-1. Symbol Usage

DANGER! – Indicates a hazardous situation which, if not avoided, will result in death

or serious injury. The possible hazards are shown in the adjoining symbols or ex-

plained in the text.

Indicates a hazardous situation which, if not avoided, could result in death or seri-

ous injury. The possible hazards are shown in the adjoining symbols or explained in

the text.

NOTICE – Indicates statements not related to personal injury.

Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC SHOCK, MOVING PARTS, and

HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to

avoid these hazards.

1-2. Arc Welding Hazards

The symbols shown below are used throughout this manual to call attention to and

identify possible hazards. When you see the symbol, watch out, and follow the related

instructions to avoid the hazard. The safety information given below is only a sum-

mary of the more complete safety information found in the Principal Safety Standards

listed in Section 1-5. Read and follow all Safety Standards.

Only qualified persons should install, operate, maintain, and repair this equipment. A

qualified person is defined as one who, by possession of a recognized degree, certifi-

cate, or professional standing, or who by extensive knowledge, training and experi-

ence, has successfully demonstrated the ability to solve or resolve problems relating

to the subject matter, the work, or the project and has received safety training to rec-

ognize and avoid the hazards involved.

During operation, keep everybody, especially children, away.

ARC RAYS can burn eyes and skin.

Arc rays from the welding process produce intense visible and invisible (ultra-

violet and infrared) rays that can burn eyes and skin. Sparks fly off from the

weld.

lWear a welding helmet fitted with a proper shade of filter to protect your face

and eyes when welding or watching (see ANSI Z49.1 and Z87.1 listed in Principal Safety

Standards). Refer to Lens Shade Selection table in Section 1-4.

lWear approved safety glasses with side shields under your helmet.

lUse protective screens or barriers to protect others from flash, glare, and sparks; warn others

not to watch the arc.

lWear body protection made from durable, flame-resistant material (leather, heavy cotton,

wool). Body protection includes oil-free clothing such as leather gloves, heavy shirt, cuffless

trousers, high shoes, and a cap.

OM-269681 Page 2

lBefore welding, adjust the auto-darkening lens sensitivity setting to meet the application.

lStop welding immediately if the auto-darkening lens does not darken when the arc is struck.

NOISE can damage hearing.

Noise from some processes or equipment can damage hearing.

lWear approved ear protection if noise level is high.

WELDING HELMETS do not provide unlimited eye, ear,

and face protection.

Arc rays from the welding process produce intense visible and invisible (ultra-

violet and infrared) rays that can burn eyes and skin. Sparks fly off from the

weld.

lUse helmet for welding/cutting applications only. Do not use helmet for laser welding/cutting.

lUse impact resistant safety spectacles or goggles and ear protection at all times when using

this welding helmet.

lDo not use this helmet while working with or around explosives or corrosive liquids.

lThis helmet is not rated for overhead welding. Do not weld in the direct overhead position

while using this helmet unless additional precautions are taken to protect yourself from arc

rays, spatter, and other hazards.

lInspect the auto-lens frequently. Immediately replace any scratched, cracked, or pitted cover

lenses or auto-lenses.

lLens and retention components must be installed as instructed in this manual to ensure com-

pliance with ANSI Z87.1 protection standards.

lThis helmet provides protection from projectiles associated with grinding, chipping, and re-

lated activities; it is not a hard hat and does not provide protection from falling objects.

READ INSTRUCTIONS.

lRead and follow all labels and the Owner’s Manual carefully before installing,

operating, or servicing unit. Read the safety information at the beginning of the

manual and in each section.

lUse only genuine replacement parts from the manufacturer.

lPerform installation, maintenance, and service according to the Owner’s Manuals, industry

standards, and national, state, and local codes.

FUMES AND GASES can be hazardous.

Welding produces fumes and gases. Breathing these fumes and gases can be

hazardous to your health.

lKeep your head out of the fumes. Do not breathe the fumes.

lVentilate the work area and/or use local forced ventilation at the arc to remove welding fumes

and gases. The recommended way to determine adequate ventilation is to sample for the

composition and quantity of fumes and gases to which personnel are exposed.

lIf ventilation is poor, wear an approved air-supplied respirator.

lRead and understand the Safety Data Sheets (SDSs) and the manufacturer’s instructions for

adhesives, coatings, cleaners, consumables, coolants, degreasers, fluxes, and metals.

lWork in a confined space only if it is well ventilated, or while wearing an air-supplied respirator.

Always have a trained watchperson nearby. Welding fumes and gases can displace air and

lower the oxygen level causing injury or death. Be sure the breathing air is safe.

OM-269681 Page 3

lDo not weld in locations near degreasing, cleaning, or spraying operations. The heat and rays

of the arc can react with vapors to form highly toxic and irritating gases.

lDo not weld on coated metals, such as galvanized, lead, or cadmium plated steel, unless the

coating is removed from the weld area, the area is well ventilated, and while wearing an air-

supplied respirator. The coatings and any metals containing these elements can give off toxic

fumes if welded.

1-3. California Proposition 65 Warnings

WARNING – Cancer and Reproductive Harm — www.P65Warnings.ca.gov.

1-4. Lens Shade Selection Table

Process Electrode Size

in. (mm)

Arc Current in

Amperes

Minimum Pro-

tective Shade

No.

Suggested

Shade No.

(Comfort)*

Shielded Metal

Arc

Welding

(SMAW)

Less than 3/32 (2.4) Less than 60 7 - -

3/32-5/32 (2.4-4.0) 60–160 8 10

5/32-1/4 (4.0-6.4) 160–250 10 12

More than 1/4 (6.4) 250–550 11 14

Gas Metal Arc

Welding

(GMAW)

Flux Cored Arc

Welding (FCAW)

Less than 60 7 - -

60–160 10 11

160–250 10 12

250–500 10 14

Gas Tungsten

Arc

Welding (TIG)

Less than 50 8 10

50–150 8 12

150–500 10 14

Air Carbon Arc

Cutting (CAC-A)

Light Less than 500 10 12

Heavy 500–1000 11 14

Plasma Arc Cut-

ting (PAC)

Less than 20 4 4

20–40 5 5

40–60 6 6

60–80 8 8

80–300 8 9

300–400 9 12

400–800 10 14

Plasma Arc

Welding (PAW)

Less than 20 6 6–8

20–100 8 10

100–400 10 12

400–800 11 14

Reference: ANSI Z49.1:2012

*Start with a shade that is too dark to see the weld zone. Then, go to a lighter shade which gives

a sufficient view of the weld zone without going below the minimum.

OM-269681 Page 4

1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, American Welding Society standard ANSI

Standard Z49.1. Website: http://www.aws.org.

Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1,

from American National Standards Institute. Website: www.ansi.org.

Safety in Welding, Cutting, and Allied Processes, CSA Standard W117.2 from Canadian Stand-

ards Association. Website: www.csagroup.org.

Industrial Head Protection, ANSI/ISEA Standard Z89.1 from American National Standards Insti-

tute. Website: www.ansi.org.

Helmet 2020–06

OM-269681 Page 5

SECTION 2 – DEFINITIONS

2-1. Additional Safety Symbol Definitions

Warning! Watch Out! There are possible haz-

ards as shown by the symbols.

Accidental ingestion prevention. Keep battery

away from children. Battery is harmful if

swallowed.

2-2. Miscellaneous Symbols And Definitions

Positive

Negative

Power On/

Off

Information

Navigational

Arrows

OM-269681 Page 6

SECTION 3 – SPECIFICATIONS

Please register your product at www.MillerWelds.com/Support/Registration

Specification Digital Infinity Helmet

Viewing Field 4.4 x 3.1 in (112 x 78 mm)

Reaction Time 0.0000500 sec (1/20,000)

Available Shades

All Shades Provide

Continuous UV And

IR Protection.

Weld Mode Darkened State: No. 8 - No. 13 Light State: No. 3

Cut Mode Darkened State: No. 5 - No. 8 Light State: No. 3

Grind Mode Light State: No. 3

X-Mode Darkened State: No. 8 - No. 13 Light State: No. 3

Sensitivity Control Adjustable For Varying Ambient Light And Welding Arc

Delay Control Slows Lens Dark-To-Light State Between 0.1 And 1.0 Seconds

Automatic Power Off Shuts Lens Off 45 Minutes After Last Arc Is Struck

Low Battery Light Red Led Illuminates To Indicate 2-3 Days Remaining Battery Life

Power Supply Panasonic CR2450 Lithium Batteries (Miller Part No. 217043)

Sensors Independent/Redundant (Four)

Operating

Temperature 14°F to 131°F / -10°C to +55°C

☞When Stored In Extremely Cold Temperatures, Warm Helmet To

Ambient Temperature Before Welding.

Storage Temperature -4°F to 158°F / -20°C to +70°C

☞When Stored In Extremely Cold Temperatures, Warm Helmet To

Ambient Temperature Before Welding.

Total Weight 23 oz (650 g)

Standards Meets ANSI Z87.1+ And CSA Z94.3 Standards

Warranty Three Years From Date Of Purchase (Section 12)

OM-269681 Page 7

SECTION 4 – OPERATING INSTRUCTIONS

4-1. Helmet Controls

OM-269681 Page 1

The auto-darkening lens

turns on (darkens) automati-

cally when welding begins

and turns off when welding

stops.

1 Auto On/Off Button

(See Section NO TAG)

Mode Control Button

(Section NO TAG)

2 Grind Mode/Low

Battery Light (Section

NO TAG)

3 Lens/Info Adjustment

Buttons (See Sections

NO TAG Through

NO TAG)

Use adjustment buttons

to change shade, delay,

and sensitivity settings

when lens is in Mode

function. Use adjust-

ment buttons to change

arc time, clock, timer,

alarm, language, and

help settings when lens

is in Info function.

4 Info Control Button

(See Section NO TAG)

The lens assembly

saves the shade, sensi-

tivity, and delay settings.

The auto-darkening lens turns on (darkens)

automatically when welding begins and

turns off when welding stops.

1 Auto On/Off (Mode) Button (Section 4-2)

2 Grind Mode / Low Battery Light (Section

4-2)

3 Lens/Info Adjustment Buttons (See Sec-

tions 4-4 Through 4-5)

Use adjustment buttons to change

shade, delay, and sensitivity settings

when lens is in Mode function. Use ad-

justment buttons to change arc time,

clock, timer, alarm, language, and help

settings when lens is in Info function.

4 Info Control Button (See Section 4-8)

The lens assembly saves the shade,

sensitivity, and delay settings.

OM-269681 Page 8

4-2. Auto On/Off (Mode) Button And Grind/Low Battery Light

OM-269681 Page 1

The auto-darkening lens

turns on (darkens) auto-

matically when welding

begins and turns off

when welding stops.

1 Auto On/Off Button

Press Auto On/Off button to

check if the lens is working

properly and to begin Mode

and Info adjustments.

Whenthe Auto On/Off button

is pressed, the LCD control

panelwill turn On.

Press and hold the Auto On/

Off button to turn the LCD

controlpanel Off. Lens is on

and will function properly.

After four minutes of in-

activity, the LCD control

panel will turn off auto-

matically to conserve

power. Press any button

to wake up the LCD con-

trol panel.

2 Grind/Low Battery Light

The Grind/Low Battery light

blinks when the lens is in the

Grind mode. Light stays on

when 2 3 days of battery life

remain.

If battery power is low, re-

place with CR2450 lithium

batteries(2 required Miller

Part No. 217043). See Sec-

tion NO TAG.

The auto-darkening lens turns on

(darkens) automatically when welding

begins and turns off when welding

stops.

1 Auto On/Off (Mode) Button

Press Auto On/Off (Mode) button to check if

the lens is working properly and to begin

Mode and Info adjustments.

When the Auto On/Off (Mode) button is

pressed, the LCD control panel will turn On.

Press and hold the Auto On/Off button to

turn the LCD control panel Off. Lens is on

and will function properly.

After four minutes of inactivity, the LCD

control panel will turn off automatically

to conserve power. Press any button

to wake up the LCD control panel.

2 Grind/Low Battery Light

The Grind/Low Battery light blinks when the

lens is in the Grind mode. Light stays on

when 2–3 days of battery life remain.

If battery power is low, replace with Pana-

sonic CR2450 lithium batteries (2 required,

Miller Part No. 217043). See Section 7-1.

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