MIDWEST FASTENERS TALON Manuel utilisateur

Talon Weld Gun

Manual/Gun Supplement

(Also used and compatible with SureShot,

Eagle and other pin/stud welding systems.)

450 Richard Street • Miamisburg, OH 45342

www.midwestfasteners.com • Fax: (937) 866-4174

(800) 852-8352 11/07

MIDWEST FASTENERS, INC.

450 Richard Street

Miamisburg, OH 45342

Phone: (800) 852-8352

Fax: (937) 866-4174

Talon Weld Gun

Manual/Gun Supplement

(Also used and compatible with SureShot,

Eagle and other pin/stud welding systems.)

WARNING — IMPORTANT SAFETY PRECAUTIONS

This is a supplement to the Welding System Owner's Manual.

This addendum contains only information for

set up of the weld gun and connection to the weld system.

You should first read theWelding System's owner's manual

for important safety precautions and warnings

and for proper understanding of the complete welding system operation.

Weight.......................... 1.6 pounds

(not including cables)

Pin/Stud Range............ 14 ga. – 1/ 4" dia.

Weldable Materials...... Mild Steel, Stainless,

and Aluminum

Material........................ High strength, impact

resistant, polycarbonate

Dual Cable Length....... 3.5'



5



2"

TABLE OF CONTENTS

Warning - Important Safety Information.........................................2

Table of Contents.............................................................................3

Gun Specifications ..........................................................................3

Warranty ..........................................................................................3

Cable Connections ...........................................................................4

Gun Setup ........................................................................................4

Gun Setups Illustrated .....................................................................5

Talon Gun Exploded View and Parts List .......................................6

TALON GUN

WARRANTY: All parts used in the assembly of MIDWEST FASTENERS Pin Welding Systems are fully guaranteed for a minimum

of one (1) year from factory shipment date. Consult System Owner's manual for specifics on your particular system.

Under this warranty, MIDWEST FASTENERS reserves the right to repair or replace, at its option, defects in material or workmanship

which occur during the warranty period. Notice of any claim for warranty repair must be furnished to MIDWEST FASTENERS within

ten (10) days after the defect is discovered. MIDWEST FASTENERS does not assume liability for shipping, or liability for any labor

or material related to use of this system, unless such costs are expressly authorized in writing by MIDWEST FASTENERS.

MIDWEST FASTENERS, INC. does not warrant defects in welders, parts or accessories resulting from abuse, improper installation

or use, or for reasons beyond its control.

This warranty is valid only when welding pins and/or studs purchased from or approved by MIDWEST FASTENERS.

TALON GUN SPECIFICATIONS

Your Talon gun setup will depend on your application and the particular pin

to be welded. Setting up the gun consists of the following:

1. Locate the pins (or studs) that were shipped for your job and load a pin

to the weld gun.

2. Make sure that the gun “setup” accessories that came with the Talon

weld gun are adjusted properly and fastened tightly. Illustrations on the

following pages show proper setup for:

• Cuphead Pins (Fig. 1)

• Insulation Pins (Fig. 2)

• Insulation Pins with Collet Protector (Fig. 3)

• Insulation Pins with Internal Stop (Fig. 4)

NOTE:These components may need to be adjusted, or changed, as your

job requirements change. Also, accessories should be changed as wear

or arcing begins to affect weld quality and performance.

TALON GUN

CABLE CONNECTIONS

NOTE: All cables should be

laid out straight or in large loops.

Poor welds may result if

welding cables are closely

coiled or stacked up.

TALON GUN SETUP

Connect yourTalon gun to the weld controller as shown below.

Talon system shown for reference.

Talon Gun Cable Connections

Controller Weld Gun

Control Gun

TALON Gun Setup

CUPHEAD PINS

TALON Gun Setup

INSULATION PINS

(Fig. 1) (Fig. 2)

(Fig. 3) (Fig. 4)

TALON Gun Setup

INSULATION PINS

WITH INTERNAL STOP

TALON Gun Setup

INSULATION PINS

WITH COLLET PROTECTOR

Weld

1. Seat weld pin firmly against stop.

2. Loosen these adjustment screws.

3. Slide the Leg/Foot assembly until

weld pin flange extends 1/8"- 3/16"

beyond foot (or spark shield.)

4. Retighten adjustment screw.

Adjustable

Leg Foot

1/8"- 3/16" Protrusion

“B”

Collet Spark

Shield

(Optional)

“B”

Stop

Cuphead

1. Place posi-weld magnetic chuck in

gun shaft and retighten set screw. No

other accessories are required.

Place Cup Head Pin on magnetic chuck.

For foil-faced (FSK) material—use

cuphead pins with paper washers.

NOTE: When welding, maintain correct

pressure on gun (approximately 1/8"

of gun spring.)

Posi-Weld

Magnetic Chuck

Weld

1. If “B” Stop is used, seat weld pin firmly

against stop.

2. Loosen these adjustment screws.

3. Slide the Leg/Foot assembly until

weld pin flange extends 1/8"- 3/16"

beyond foot (or spark shield.)

4. Retighten adjustment screw.

Adjustable

Leg/Foot

1/8"- 3/16" Protrusion

“B”

Stop

(optional)

“B”

Collet

(inside

Protector)

Collet

Protector Collet

Protector

Insert

Weld

Optional Weld Gun Setup for Insulation Pins Longer Than 4"

(NOTE: shown with Internal Stop and Stop Adjuster

used for long pins, rather than “B”-Stop.)

1/8 - 3/16"

Protrusion

1. Seat weld pin firmly against internal stop.

2. Loosen these adjustment screws.

3. Slide the Leg/Foot assembly until weld

pin flange extends 1/8"- 3/16" beyond

foot (or spark shield.)

4. Retighten adjustment screw.

TALON GUN PARTS LIST

Item Qt’y. Part No. Description Item Qt’y. Part No. Description

1 1 050-1002-36 Male Control Connector

2 1 060-3046-00 Male Weld Connector

3 2 181-3029-01 10-32 x 5/8 Pan Head Screw

4 1 060-3005-01 Rear Body Cap - Talon

5 1 050-1005-65 Right Gun Body Half

6 1 060-3010-01 Shaft Spring (Silver)

7 1 181-3029-19 10-32 x 5/8 Soc Head Screw

8 1 181-3029-20 10-32 x 3/16 Set screw

9 1 060-3028-00 Gun Shaft Block

10 1 060-3029-00 Gun Shaft

11 1 060-1004-01 Pig-Tail Weld Cable

12 1 181-3029-05 10-32 x 1/2 pan Head Screw

13 1 181-1260-01 #10 Split Lock Washer

14 2 181-3029-20 10-32 x 3/16 Set Screw

15 1 050-1003-94 Shaft Bearing

16 1 101-0601-00 Standard Faceplate

17 2 181-3029-20 10-32 x 3/16 Set Screw

18 3 181-3029-18 8-32 x 3/4 Soc Head Screw

19 1 060-3221-00 Shaft Boot

20 2 101-0801-01 Weld Gun Leg (Optional)

21 1 060-3222-07 Boot Retainer

22 1 060-3222-06 Boot Retainer Split Ring

23 1 101-0701-00 Weld Gun Foot (Optional)

24 2 181-1260-39 #10 Flat Washer (Optional)

25 2 181-3029-19 10-32 x 5/8 SHC Screw (Opt.)

26 1 050-1005-48 Control Cable

27 1 050-1005-70 Rubber Cable Sleeve, Small

28 1 050-1005-71 Weld Cable

29 1 050-1005-55 Rubber Cable Sleeve, Large

30 1 060-3311-46 Weld Cable Lug

31 1 060-3053-00 Trigger Micro Switch

32 1 050-1005-66 Left Gun Body Half

33 1 060-3003-00 Trigger Button Spring

34 1 050-1005-35 Trigger Button

Not Shown

060-3010-04 Shaft Spring (Copper)

060-3010-02 Shaft Spring (Gold)

060-3010-03 Shaft Spring (Black)

060-3010-05 Shaft Spring (Red)

* Connectors may vary with System in use. Talon shown for reference.

Talon Weld Gun

Manual/Gun Supplement

(Also used and compatible with SureShot,

Eagle and other pin/stud welding systems.)

450 Richard Street • Miamisburg, OH 45342

www.midwestfasteners.com • Fax: (937) 866-4174

(800) 852-8352 11/07

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