MICRO-AIR EasyStart 364 Manuel utilisateur

EasyStart 364 (ASY-364-X20-IP) Installation Instructions

for the Coleman™/ Airxcel™Air Conditioners

using Installation Kit KIT-364-CM1

Contents

Introduction .................................................................................................................................................. 2

Safety first ................................................................................................................................................. 2

Making a good crimp ................................................................................................................................ 3

Installation kit for Coleman Mach (KIT-364-CM1) .................................................................................... 3

Mach 1, 3, 3+, 10, 15 high profile models..................................................................................................... 4

Wiring diagram.......................................................................................................................................... 4

Mounting locations................................................................................................................................... 5

Routing the wire........................................................................................................................................ 5

Identifying the wires ................................................................................................................................. 6

Making the connections............................................................................................................................ 6

Brown wire............................................................................................................................................ 6

White wire............................................................................................................................................. 7

Orange wire........................................................................................................................................... 7

Black wire.............................................................................................................................................. 8

Removing existing start components ....................................................................................................... 8

Mach 8 low profile models. .......................................................................................................................... 9

Model identification and wiring diagrams................................................................................................ 9

Style 1.................................................................................................................................................... 9

Style 2.................................................................................................................................................. 10

Mounting location...................................................................................................................................11

Identifying the wires ...............................................................................................................................12

Routing the wire......................................................................................................................................12

Making the connections..........................................................................................................................13

Style 1.................................................................................................................................................. 13

Style 2.................................................................................................................................................. 15

Other Models ..............................................................................................................................................17

Polar Cub #1 ............................................................................................................................................ 18

Polar Cub #1 Alternate............................................................................................................................19

Polar Cub #2 ............................................................................................................................................ 20

TSR Mach 3.............................................................................................................................................. 21

High efficiency two ton ........................................................................................................................... 22

Learn process ..............................................................................................................................................23

Troubleshooting FAQ .................................................................................................................................. 24

How do I know I installed it correctly?................................................................................................ 24

Nothing works, not even the fan. ....................................................................................................... 24

The fan runs but it won’t start on utility power. ................................................................................24

I did everything in the last FAQs and it still will not start. What next? .............................................. 24

My air conditioner runs great on commercial electric power but will not start on my generator. ... 24

My air conditioner shuts off early on generator. What can be wrong? ............................................. 24

Introduction

Coleman™or Airxcel™Air conditioners are used throughout the RV industry for many years.

EasyStart is a great companion to achieve low current starts on these units.

The information contained in this manual can be used to install EasyStart on most Coleman™

brand air conditioning units. Similar models are grouped together as the installation is very comparable

for these units.

Safety first

Follow standard electrical safety guidelines for your locality when working with your air

conditioner. If you are uncomfortable working on your air conditioner, please seek professional help

from RV dealers, electricians or HVAC service installers to complete the installation of this product.

An air conditioner is a high voltage AC device that can cause an electric shock. The voltage inside

can cause severe injury or death if improperly handled. Always be sure power is removed from the

entire RV or boat before working on the air conditioner.

Many air conditioners are installed on the top of RV’s where there is a significant risk of falling.

Be sure to mitigate that risk where ever possible and use safety equipment and assistance where

required.

Making a good crimp

Good crimps are essential for a long-lasting, reliable installation. There are many informative

guides, videos and tool recommendations on the internet. Please consult this excellent reference if you

are unfamiliar with crimping connectors or need to purchase a tool.

Moderately tug on the crimp joint after making your crimp to be sure the joint was properly

made. If the wire pulls out, the joint was not done correctly and must be redone. It is better to test

every joint during the install than to find out on a hot day that the crimp failed!

Installation kit for Coleman Mach (KIT-364-CM1)

(Note some of the items in this kit are meant for use in the Coleman low-profile systems as well, and will

therefore not be used in this described installation.)

1. End Splice

2. Wire Ties

3. Yellow female quick-connect (ES WHITE

wire)

4. Male quick-connect

5. Piggy-back quick-connect

6. Blue female quick connect (ES ORANGE

wire)

7. Double sided mounting tape

Mach 1, 3, 3+, 10, 15

Mach 1, 3, 3+, 10, 15 high profile models

Wiring diagram

A Coleman AC may be factory configured four different ways as shown in the factory diagram

above. The dash outlined block on the left where EasyStart is connected shows a PTCR and start

capacitor. The right dashed block shows a start relay configuration. The dashed components inside each

block show that those components may not be installed in either configuration. There may be 2 or 3

capacitors inside of the electric box.

EasyStart installs the same way regardless of the configuration used in your air conditioner.

Follow the instructions in this manual to correctly install EasyStart.

Mach 1, 3, 3+, 10, 15

Mounting locations

Image 1

The blue arrows in image 1 above show possible mounting locations. This can vary depending on

how the tubing is run in this part of the air conditioner. Use the double-sided tape included in the

optional installation kit to secure EasyStart to the Air Conditioner. The wire exit should be pointing down

or the box should be mounted parallel to the bottom of the cabinet.

Clean and dry the selected mounting area. Use double sided foam tape to secure the enclosure

to the air conditioner in one of the identified areas.

The green arrow in Image 1 shows the location or the door for the electric box. Remove the

screws to gain access to the inside of the box.

Routing the wire

The electrical box wire entry is sealed with a putty

as shown in image 2. Pull back the putty and push through

the EasyStart wiring harness. Replace the putty by pressing

it around all the wires. Leave the black sleeve around the

wires intact where they enter the electrical box. Neatly

secure the wires using wire ties.

Image 2

Mach 1, 3, 3+, 10, 15

Identifying the wires

The blue arrow to the left points to

the top of the compressor. Three wires exit

this cap colored BLACK, WHITE, and RED

shown entering the electric box by the green

arrow.

Making the connections

Use only end splice connectors for connecting one wire to another. Wire nuts can come off in this high

vibration environment and automotive connectors are not rated for line voltage.

Brown wire

Follow the white wire from the compressor

into the electric box to the top of the run capacitor

as indicated by the green arrow in image 4.

Disconnect the white wire and cut off the connector

on the end. Strip about ½ inch (1.27cm) of

insulation from the white wire and from the

BROWN wire from EasyStart. Twist both wires

together and crimp them with and end splice

connector as shown in image 5.

Note: Some installations will have multiple wires on the terminal group along with the white and yellow

wires shown in image 4. Be sure to follow the white wire from the compressor completely back to the

capacitor to be sure you have the correct wire.

Image 3

Image 4

Image 5

Mach 1, 3, 3+, 10, 15

White wire

Place a yellow female quick-connect terminal on the

WHITE wire from EasyStart and crimp tightly. Connect the WHITE

wire from EasyStart to the run capacitor on the same terminal

group as the yellow wire indicated by the yellow arrow in image

Orange wire

Place a blue female quick-connect terminal on the

ORANGE wire from EasyStart and crimp it tightly. Connect the

ORANGE wire to the red wire terminal group on run capacitor

shown by the orange arrow in image 7.

Image 6

Image 7

Mach 1, 3, 3+, 10, 15

Black wire

Follow the black wire from the compressor into the

electrical box to where is connects to the purple wire pointed to

by the orange arrow in image 8. There is an end splice connector

located at the junction of these two wires. Cut off this end splice

connector. Strip about ½ inch (1.27cm) of insulation from both the

black and purple wires. Strip ½ inch (1.27cm) from the BLACK wire

from EasyStart and twist the three wires together. Securely crimp

the three wires together using a new end splice as shown in image

Removing existing start components

Some systems may use a start cap (orange arrow in image

10) and PTCR (green arrow in image 10). Previous owners may

have also installed a hard start kit that replaces these components.

These components form a circuit that connect from the yellow

wire side of the run capacitor to the red wire side of the run

capacitor.

Image 7 shows a single red wire connecting to the run

capacitor. If your system has only this single red wire then there

are no start components in your system so skip the rest of this

section.

If there is another wire connected to the red wire group on

the run capacitor (other than the orange wire from EasyStart),

remove the wire and disconnect it from the component it connects to. If the end of the wire is directly

connected to the PTCR (such as a different style PTCR than shown in image 10), disconnect the PTCR

wire on the other side of the PTCR from the start capacitor as well.

Image 8

Image 9

Image 10

Mach 8

Mach 8 low profile models.

Model identification and wiring diagrams

Two slightly different models of low profile air conditioner were produced. They are identified

here as style 1 and style 2. Diagrams are normally installed on the electric box inside cover.

Style 1

Image 11 shows the early model low profile unit. The

picture is shown with the fan removed for easier access.

Capacitors are mounted inside the metal box in the center of

the AC unit. The EasyStart wiring connections will all be made

inside this box.

Image12 shows the wiring diagram shipped with this

model.

Image 11

Image 12

Mach 8

Style 2

Image 13 shows a later low-profile unit. The

capacitors are mounted outside the box as

indicated by the blue arrow in the image. Wiring

connections to EasyStart will all be made inside the

electric box in the center of the unit just under the

fan.

Image 14 shows the wiring diagram

shipped with this unit and modified to show

EasyStart.

Image 13

Image 14

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