Michigan Instruments ME60 Manuel utilisateur

EXCAVADORA

PREFACE

This operation manual systematically covers the correct operation and use, the methods for

overhaul and maintenance of this machine, and detailed notices.

Before operate this machine, make sure carefully read and fully understand this manual.

This manual should be attached with the machine for timely reference in case of any problem. Also,

review this manual in periodical manner.

Please refer to the operation manual of engine in terms of the engine.

In case of damage or loss of this manual, please contact our company or the designated dealer of

our company for subscription.

Make sure hand this manual over to the new owner in case of transfer of this machine.

The illustrations in this manual are just for obvious and clear instructions to the problems, instead of

implicating all contents of the text.

Our company reserved all rights for machine modifications. Please understand that the contents of

this manual may differ from the specifications of your machine due to machine improvements.

Please contact our company or the service dealer periodically to obtain latest data.

This is the first issued version. We will appreciate corrections and editing suggestions from experts

or readers may point out and correct our editing errors.

SPECIAL STATEMENT OF EXCAVATOR FUEL SYSTEM

OPERATION AND MAINTENANCE

Please read this manual carefully in order to maximize the benefits.

Fuel quality is an important factor for excellent performance quality, extension of service life and

efficient emission.

Diesel supplies the energy that is required by the diesel engine and supplies the cooling and

lubrication for the precision components in fuel system. Most of the diesel in the market can meet

the requirement of diesel engine. It must, however, meet the performance

requirements such as viscosity, cetane number, sulfur content, cloud point, water and sediment

content. Among them, viscosity, cetane number and cloud point in general will not change in case

that suitable diesel is well chosen. However, water and sediment will exceed the prescribed content

requirements (below 0.05 volume percentage) because of transport, storage and improper

maintenance, which increases the wear of fuel system of diesel engine and results in the engine

failure such as the difficulty in starting, decrease in power and black smoke.

Therefore, the users and operators need to do the following:

Select the diesel that meets the requirements. Do not use the low-grade diesel;

Take the appropriate measure during the transportation, storage and filling of diesel to reduce

the mixture of water and impurities;

Do the maintenance such as drainage, filter changing strictly in accordance with the

maintenance cycle stipulated by the provisions in 'operation maintenance manual'. If necessary,

please shorten drainage and the replacement cycle appropriately according to the working

environment.

ME60

OPERATION AND MAINTENANCE MANUAL

Our company reserves the right to continually improve our products in order to make the best

products as possible for the market. These improvements may be ready for implementation.

However, for the products sold, we do not change the material. Please contact the distributors

regularly for the latest material of the models that you are going to buy.

These materials may include accessories and optional parts with which your models may not be

attached. If you need these accessories, please contact the distribution agency of our company.

The illustrations in this manual are just for obvious and clear instructions to related parts of the

machine and may be different from the actual parts.

CONTENTS

Chapter I Introduction ................................................................................................................... 1

Literature Information................................ ................................ ................................ ................................ ..... 1-1

Manual Structure................................ ................................ ................................ ................................ .............. 1-1

Certied Engine Maintenance................................ ................................ ................................ ......................... 1-2

Design Performance of Machine................................ ................................ ................................ ..................... 1-2

Use of the Turbocharged Engine................................ ................................ ................................ ...................... 1-2

Product Information................................ ................................ ................................ ................................ ......... 1-3

Instruction of the Product Model................................ ................................ ................................ ............. 1-3

Machine Nameplate................................ ................................ ................................ ................................ .1-3

Memo:................................ ................................ ................................ ................................ ...................... 1-4

Chapter Safety............................................................................................................................ 2

Learn about Safety Information................................ ................................ ................................ ........................ 2-1

Comprehend Signal Terms................................ ................................ ................................ ................................ 2-1

Safety Mark and Label................................ ................................ ................................ ................................ ...... 2-2

Abide by Safety Instruction................................ ................................ ................................ ............................ 2-13

Compressed Air and Compressed Water................................ ................................ ................................ ......... 2-13

Preparation for Emergency................................ ................................ ................................ ............................. 2-14

Wear Protective Clothing................................ ................................ ................................ ................................ 2-14

Noise Prevention................................ ................................ ................................ ................................ ............. 2-15

Check Machine................................ ................................ ................................ ................................ ............... 2-15

General Advance Cautions for Cabin................................ ................................ ................................ ............. 2-16

Safety Device................................ ................................ ................................ ................................ .................. 2-16

Keep Machine Clean................................ ................................ ................................ ................................ ....... 2-17

Use Handrail and Ladder................................ ................................ ................................ ................................ 2-17

Regulate the Operator's Seat................................ ................................ ................................ ........................... 2-18

Fasten Seat Belt................................ ................................ ................................ ................................ .............. 2-18

Ensure Favorable Sight................................ ................................ ................................ ................................ ... 2-19

Move and Operate Machine Safely................................ ................................ ................................ ................ 2-19

Operation is Only Performed on the Operator's Seat................................ ................................ ...................... 2-20

Engine Starting with Jump Start Cable................................ ................................ ................................ ........... 2-20

The Passenger Shall Leave Machine................................ ................................ ................................ .............. 2-21

Signal Shall be Specied When Multiple Machines Operate Simultaneously................................ ............... 2-21

Conrm Travel Direction of the Driven Machine ................................ ................................ .......................... 2-21

Drive Machine Safely ................................ ................................ ................................ ................................ ..... 2-22

Avoid Being Injured Due to Roll -over Accident of Machine................................ ................................ ......... 2-23

Avoid Being Injured Due to Reverse and Swing Accident................................ ................................ ............. 2-24

Avoid Roll -over................................ ................................ ................................ ................................ .............. 2-25

Avoid Wire ................................ ................................ ................................ ................................ ...................... 2-26

Lifting Objects ................................ ................................ ................................ ................................ ................ 2-26

Preventthe Ejected Scrap................................ ................................ ................................ ............................... 2-27

Park the Machine Safely................................ ................................ ................................ ................................ .2-27

Handle Liquid Safely - Avoid Fire ................................ ................................ ................................ .................. 2-28

Safe Transportation................................ ................................ ................................ ................................ ......... 2-29

Implement Safety Maintenance................................ ................................ ................................ ...................... 2-30

No Operation Tag................................ ................................ ................................ ................................ ............ 2-31

Support Machine Correctly................................ ................................ ................................ ............................. 2-31

Keep Distance with Rotating Component................................ ................................ ................................ ....... 2-32

Prevent Part Being Ejected................................ ................................ ................................ ............................. 2-32

Store Machine Accessories Safely................................ ................................ ................................ .................. 2-32

Tools Shall be Used Properly................................ ................................ ................................ .......................... 2-33

Avoid Burn................................ ................................ ................................ ................................ ...................... 2-33

Hot InjectedFluid................................ ................................ ................................ ................................ .. 2-33

Hot L iquid andSurface................................ ................................ ................................ .......................... 2-33

Replace the Rubber Hose Regularly ................................ ................................ ................................ ............... 2-34

Avoid High Pressure Liquid ................................ ................................ ................................ ........................... 2-34

Prevent Fire................................ ................................ ................................ ................................ ..................... 2-35

Check Oil Leakage ................................ ................................ ................................ ................................ 2-35

Check Short Circuit ................................ ................................ ................................ ............................... 2-35

Remove Inammable Material................................ ................................ ................................ .............. 2-35

Check the Key Switch ................................ ................................ ................................ ........................... 2-35

Leave Machine When Fire Happens................................ ................................ ................................ ............... 2-36

Be Aware of the Discharged Fume................................ ................................ ................................ ................. 2-36

Advance Cautions for Welding and Polishing................................ ................................ ................................ 2-37

Avoid Heating Near Pressured Liquid Pipe................................ ................................ ................................ .... 2-37

Prevent the Pipe Containing Inammable Fluid Being Heated................................ ................................ ...... 2-38

The Paint Shall be Removed before Welding or Heating................................ ................................ ............... 2-38

Prevent Battery Explosion................................ ................................ ................................ .............................. 2-39

Maintain the Air-conditioning System Safely................................ ................................ ................................ .2-39

Handle Chemicals Safely................................ ................................ ................................ ................................ 2-40

Dispose Refuse Correctly ................................ ................................ ................................ ............................... 2-40

Prevention for Danger of Asbestos Dust................................ ................................ ................................ ......... 2-41

Before the Machine is Returned to the User................................ ................................ ................................ ... 2-41

Chapter III Product Information .................................................................................................. 3

ProductFeatures ................................ ................................ ................................ ................................ ............... 3-1

Main Uses andScope ofApplication................................ ................................ ................................ ................ 3-2

MachineProle ................................ ................................ ................................ ................................ ................ 3-3

Specications................................ ................................ ................................ ................................ .................... 3-4

Working Range................................ ................................ ................................ ................................ ................ 3-6

PerformanceParameters................................ ................................ ................................ ................................ .. 3-8

Chapter Product Operation ...................................................................................................... 4

Before Engine Started...................................................................................................................................... 4-1

Check Around the Machine................................ ..................................................................................... 4-1

Seat Adjustment and Check of Seat Belt................................................................................................ .4-1

Start of the Engine........................................................................................................................................... 4-2

Starting theEngine ................................................................................................................................ ..4-2

Normal Start............................................................................................................................................. 4-4

Low-temperatureStart................................ ............................................................................................. 4-4

Engine Start with Jump Start Cable......................................................................................................... 4-4

After Engine Start............................................................................................................................................ 4-6

Excavator Operation........................................................................................................................................ 4-7

Direction.................................................................................................................................................. 4-7

Operator Controls............................................................................................................................................ 4-7

Trial Run of New Machine ................................ ............................................................................................ 4-12

Engine Operation...........................................................................................................................................4-12

Driving Machine............................................................................................................................................ 4-13

Parking Machine............................................................................................................................................ 4-15

Long-term Storage......................................................................................................................................... 4-15

Operate Machine............................................................................................................................................ 4-16

Use of the Air-conditioner................................ ............................................................................................. 4-27

Air-conditioner Control Panel................................ ............................................................................... 4-27

Description of Key Functions................................ ................................................................................ 4-27

Operating Procedures and Precautions for Air Conditioner ..................................................................4-28

Main Failure Causes of the Air-Conditioner and Measures...................................................................4-28

Use of the Radio ............................................................................................................................................4-33

Radio Control Panel...............................................................................................................................4-33

Radio Tuning.........................................................................................................................................4-33

Automatic Protection Function..............................................................................................................4-33

Chapter VProduct Maintenance.................................................................................................. 5

Maintenance Guide...........................................................................................................................................5-1

Hour Meter Reading.........................................................................................................................................5-1

Authenticated Worn Parts ..............................................................................................................5-1

Authenticated Lubrication Oil .......................................................................................................5-1

Windshield Cleaning Liquid.............................................................................................................................5-1

Clean Engine Oil & Lubrication Oil

.................................................................................................................5-1

Check the Discharged Oil and Used Filter Element .........................................................................................5-1

Fuel Outer Element...........................................................................................................................................5-1

Welding Instruction...........................................................................................................................................5-1

Prevent Anything Falling into the Machine......................................................................................................5-2

Dusty Working Place ........................................................................................................................................5-2

Avoid Using Different Lubrication Oil Simultaneously...................................................................................5-2

Lock Inspection Cover......................................................................................................................................5-2

Hydraulic System-Air Discharge......................................................................................................................5-2

Installation of Hydraulic Hose..........................................................................................................................5-2

CheckAfter Inspection and Maintenance.........................................................................................................5-3

Select the Fuel and Lubrication Oil Matching the Ambient Temperature ........................................................5-3

Technical Specification of Tightening Torque..................................................................................................5-4

Technical Specification of Oil ..........................................................................................................................5-6

Technical Maintenance Outline ........................................................................................................................5-7

Routine Maintenance...............................................................................................................................5-7

Every 50 Hours........................................................................................................................................5-7

Every 250 Hours......................................................................................................................................5-7

Every 500 Hours......................................................................................................................................5-7

Every 1,000 Hours...................................................................................................................................5-8

Every 2,000 Hours...................................................................................................................................5-8

Every 4,000 Hours...................................................................................................................................5-8

Every 12,000 Hours.................................................................................................................................5-8

................................

Technical Maintenance Operation................................ ................................ ................................ .................. 5-10

Boom andA rm L inkage - L ubrication................................ ................................ ................................ ... 5-10

Bucket Linkage - Check/Adjustment................................ ................................ ................................ ..... 5-12

Bucket Linkage - Lubrication................................ ................................ ................................ ................ 5-13

Bucket Tooth - Check/Replacement................................ ................................ ................................ ...... 5-13

Side Cutter - R eplacement................................ ................................ ................................ ..................... 5-14

Track - Regulation................................ ................................ ................................ ................................ .5-15

Final Drive Oil Level - Check ................................ ................................ ................................ ............... 5-17

Swing Gear - Lubrication ................................ ................................ ................................ ...................... 5-18

Tenseness, Crack, Wearing andTearing of Engine Fan Belt - Check ................................ .................... 5-18

Oil-Water Separator- Check................................ ................................ ................................ .................. 5-19

Fuse Link - Replacement................................ ................................ ................................ ....................... 5-20

Storage Battery- Check ................................ ................................ ................................ ......................... 5-22

Terminal Post of Storage Battery- Cleaning................................ ................................ ......................... 5-22

Swing Driving Oil L evel - Check................................ ................................ ................................ .......... 5-23

Cooling System L ongL ife Coolant- R eplacement................................ ................................ ............... 5-24

Condenser- Cleaning................................ ................................ ................................ ............................. 5-26

Cooling SystemHose - Check................................ ................................ ................................ ............... 5-27

EngineAir Filter OuterE lementC leaning/R eplacement.................................. ............................... ...... 5-28

Engine Oil L evel - C heck ................................ ................................ ................................ ...................... 5-31

Hydraulic Oil of the Hydraulic System- Replacement................................ ................................ .......... 5-31

Safety Components- Regular Replacement................................ ................................ .......................... 5-31

Use of Hoses within Time Limit - Check (European ISO 8331 and EN982 CEN Standard) ................ 5-31

Check Around theMachine................................ ................................ ................................ ................... 5-31

Wearing Parts................................ ................................ ................................ ................................ .................. 5-10

Main Parts................................ ................................ ................................ ................................ ....................... 5-10

Memo:................................ ................................ ................................ ................................ ............................. 5-32

Chapter Option Parts ................................................................................................................ 6

Hydraulic B reaker................................ ................................ ................................ ................................ ............ 6-1

Wrong Use Method................................ ................................ ................................ ................................ .......... 6-1