Metos Culino 40S Manuel utilisateur
CULINO KETTLE
CULINO / CULINO COMBI
DIRECT STEAM HEATED
TYPE: 40S, 60S, 80S, 100S, 150S, 200S, 300S, 400S
Accessories
MIXER
COOLING ATTACHMENT
TIMER
AUTOMATIC WATER FILLING
Installation and Operation Manual
S/N: 10911002080010 Valid from: 14.6.2012 Rev.: 1.7
4215209, 4215210, 4215211, 4215212, 4215213, 4215214, 4215244, 4215547, 4215972, 4215973,
4215974, 4215975, 4215976, 4215978, 4215979, 4215980
15.6.2012 Rev. 1.7
Dear Customer,
Congratulations on deciding to choose a Metos appliance for your kitchen activities. You
made an excellent choice. We will do our be st to make you a satisfied Metos customer
like thousands of customers we have around the world.
Please read this manual carefully. You will learn correct, safe and efficient working meth-
ods in order to get the best possible benefit from the appliance. The instructions and hints
in this manual will give you a quick and easy start, and you will soon note how nice it is
to use the Metos equipment.
All rights are reserved for technical changes.
You will find the main technical data on the rating plate fixed to the equipment. When you
need service or technical help, please let us know the serial number shown on the rating
plate. This will make it easier to provide you with correct service.
For your convenience, space is provided below for you to record your local Metos service
contact information.
METOS TEAM
Metos service phone number:...............................................................................................
Contact person:....................................................................................................................
15.6.2012 Rev. 1.7
15.6.2012 Rev.
1. General .......................................................................................................... 1
1.1 Symbols used in the manual .......................................................................................... 1
1.2 Symbols used on the appliance ...................................................................................... 1
1.3 Checking the relationship of the appliance and the manual .......................................... 1
2. Safety .............................................................................................................. 3
2.1 Safety features ............................................................................................................... 3
2.2 Emergency-stop switch ................................................................................................. 3
2.3 Warnings ........................................................................................................................ 4
3. Functional description .................................................................................. 5
3.1 Operating principle ........................................................................................................ 5
3.2 Construction and control panel ...................................................................................... 6
4. Operating instructions ................................................................................. 9
4.1 Before use ...................................................................................................................... 9
4.1.1 After the installation .............................................................................................. 9
4.1.2 Before the first use ................................................................................................. 9
4.1.3 Daily ....................................................................................................................... 9
4.1.4 Quarterly ................................................................................................................ 9
4.1.5 Yearly ................................................................................................................... 11
4.1.6 Emptying of surplus condensate water ................................................................ 11
4.1.7 Total emptying of the kettle jacket ..................................................................... 11
4.2 Operation ..................................................................................................................... 12
4.2.1 Cooking ................................................................................................................ 12
4.2.2 Tilting the kettle ................................................................................................... 13
4.2.3 Filling water into the kettle (Culino 40-400) ....................................................... 14
4.2.4 Mixer operation .................................................................................................... 14
4.2.5 Manual cooling C1 (optional) .............................................................................. 22
4.2.6 Operation of the timer (optional) ......................................................................... 24
4.2.7 Automatic water filling (option) .......................................................................... 26
4.3 After use ...................................................................................................................... 28
4.3.1 Cleaning the kettle ............................................................................................... 28
4.3.2 Treatment of stainless steel .................................................................................. 30
4.3.3 Notes on service work .......................................................................................... 31
5. Installation ................................................................................................... 32
5.1 Before installation ....................................................................................................... 32
5.1.1 Transport and reception ....................................................................................... 32
5.1.2 Storage ................................................................................................................. 32
5.1.3 Facilities ............................................................................................................... 33
15.6.2012 Rev.
5.1.4 Unpacking the unit ............................................................................................... 33
5.1.5 Industrial safety during installation ..................................................................... 33
5.2 Installation ................................................................................................................... 33
5.2.1 Installation on subsurface frames cast into the floor ........................................... 34
5.2.2 Installation on surface installation frames ........................................................... 35
5.3 Electrical and water connections ................................................................................. 35
5.3.1 Electrical connection ............................................................................................ 36
5.3.2 Water connection ................................................................................................. 36
5.3.3 Steam and condensate connections ...................................................................... 36
5.4 Ventilation ................................................................................................................... 36
5.5 Other installations ....................................................................................................... 36
5.6 Adjusting the tilting ..................................................................................................... 37
5.7 Testing the kettle ......................................................................................................... 38
5.7.1 Cooking mode ...................................................................................................... 38
5.7.2 Checking the safety valve .................................................................................... 38
5.8 Testing the mixer ......................................................................................................... 40
5.8.1 Checking the functions ........................................................................................ 40
5.8.2 Checking the safety equipment ............................................................................ 40
5.9 Combination of machines ............................................................................................ 41
6. Troubleshooting .......................................................................................... 42
8. Technical specifications .............................................................................. 45
15.6.2012 Rev. 1.7
General
1
1. General
Carefully read the instructions in this manual as they contain important information re-
garding proper, efficient and safe installation, use and maintenance of the appliance.
Keep this manual in a safe place for eventual use by other operators of the appliance.
The installation of this appliance must be carried out in accordance with the manufactur-
er’s instructions and following local regulations. The connection of the appliance to the
electric, steam and water supply must be carried out by qualified persons only.
Persons using this appliance should be specifically trained in its operation.
Switch off the appliance in the case of failure or malfunction. The periodical function
checks requested in the manual must be carried out according to the instructions. Have the
appliance serviced by a technically qualified person authorized by the manufacturer and
using original spare parts.
Not complying with the above may put the safety of the appliance in danger.
1.1 Symbols used in the manual
This symbol informs about a situation where a safety risk might be at hand. Given instruc-
tions are mandatory in order to prevent injury.
This symbol informs about the right way to perform in order to prevent bad results, appli-
ance damage or hazardous situations.
This symbol informs about recommendations and hints that help to get the best perform-
ance out of the appliance.
1.2 Symbols used on the appliance
This symbol on a part informs about electrical terminals behind the part. The removal of
the part must be carried out by qualified persons only.
1.3 Checking the relationship of the appliance and the manual
The rating plate of the appliance indicates the serial number of the appliance. If the man-
uals are missing, it is possible to order new ones from the manufacturer or the local rep-
resentative. When ordering new manuals it is essential to quote the serial number shown
on the rating plate.
If language versions have information contradictions, the original language Finnish is the
primary language regarding the information content.
15.6.2012 Rev. 1.7
General
2
This manual covers the following Culino and Culino Combi kettles and all their options:
• direct steam heated Culino kettles 40, 60, 80, 100, 150, 200, 300 and 400 litres
• mixer (Culino Combi)
• cooling attachment (option)
• timer (option)
• automatic water filling (option)
The user panel and the available functions of the Culino kettle are different depending on
the kettle version:
15.6.2012 Rev. 1.7
Safety
3
2. Safety
2.1 Safety features
The kettle is built for 1,5 bar pressure, and the working pressure is 1,0 bar. The working
height is 900 mm.
The double steam jacket is isolated with a third casing jacket, throughout equipped with
a foil and foam insulation, which limits the top temperature of the outer steam jacket under
the skin burn limit. The control panel works with 12 V low voltage. The kettle can be
cleaned with a cleaning hose (IP65). Water jets directed towards the vent holes and con-
trol panel from a near distance should be avoided.
The kettle is fitted with many different safety devices to ensure smooth and safe operation.
The safety equipment at the rim behind the kettle includes a pressure gauge, a safety valve
and an automatic vacuum valve. The safety valve opens if the steam pressure exceeds 1,5
bar.
In addition to t he safety val ve, the kettle has a built-in electronic temperature control
which operates as a backup safety device of the safety valve. The control does not allow
the steam jacket temperature to exceed 120°C. This temperature corresponds to a 1,0 bar
steam pressure.
A limit switch which is attached to the tilting axle turns off the heating during the tilting.
Due to the safety switch which is on the safety lid it is not possible to start mixing (Culino
Combi), if the safety grid is not in position. The kettle will not tilt, if the lid is on the kettle.
2.2 Emergency-stop switch
All Culino kettles are equipped with an emergency-stop switch, which disconnects the
control circuit and all functions of the kettle and the mixer will be stopped. To restart the
cooking/mixing, turn the emergency-stop switch clockwise until it jumps to its upper po-
sition. After this has been done, all other switches and buttons can be activated again.
15.6.2012 Rev. 1.7
Safety
4
2.3 Warnings
Please take careful note of the following instructions and warnin gs. Further on in this
manual, there are warnings which are to be noted in special operation situations. To pre-
vent damage and accidents, please read the whole manual before attempting to operate the
appliance.
• Culino kettles are to be used only for food preparation. Interacting or corrosive
substances are not to be prepared in the kettle. Note that also long-term effect of
some food preparation substances, such as salt, acetic acid, lemon acid and lactic
acid, can be corrosive.
• To prevent burns, do not during the use touch the inner surface and the rim of the
kettle, safety lid and mixing tool. Do not put your hands, without appropriate pro-
tection, above the kettle while cooking.
• Beware of hot steam when removing the lid.
• Do not open the filling and emptying valves and the drain valve of the kettle jacket
when there is pressure in the steam jacket. Releasing hot steam might cause burns.
• Do not stand behind the kettle during tilting.
• The mixer must be turned off before removing the mixing tool.
• Do not push utensils or your fingers through the openings in the safety lid into the
kettle during mixing.
• It is under all circumstances absolutely forbidden to use the mixer without the safe-
ty lid.
• To prevent stress injuries do not lift the mixing tool from the kettle when it is in a
vertical position. Tilt the kettle in a horizontal position and remove the mixing tool.
We recommend the use of a trolley to help removing of the mixing tool of larger
kettles (200-400 l).
• After using the kettle, check that the shower gun and the water inlet tap of the kettle
are closed.
• After using the kettle, clean it according to the cleaning instructions given in this
manual to keep the high hygiene level.
• It is forbidden to use the kettle without cover plates or if the cover plates are not
properly fitted.
• The factory pre-set program paramet ers of th e kettle and mixer may on ly be
changed by authorized personnel according to the instructions given by the facto-
ry.
• Beware of sharp edges on the sheet construction inside the kettle pillars during in-
stallation and service work.
• The following danger of electrical shock mark is fitted on cover plates protecting
electrical components from being touched which would cause danger to life.
The manufacturer will not take responsibility for potential damage caused to units or per-
sons if the given instructions have not been followed.
Ce manuel convient aux modèles suivants
15
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