Messersi SL 45 Manuel utilisateur

- Denne manual følger med hver maskin.

- Denne manual er lagd og formulert I hht EEC regulative og da spesielt til UNI-ISO 6750 regulativ.

- Denne manual gir informasjon om broken av maskinen , og da spesielt i hht de sikkerhets

prosedyrer en må ta hensyn til under bruk. Videre inneholder den nødvendig informasjon om

maskinens vedlikehold .

- Den informasjon som er med garanterer ikke absolutt sikkerhet, men gir ett fornuftig grunnlag for

dens anvendelse.

- Safety instructions and precautions to be applied in general or in particular are listed in each

chapter in correspondence to the operating specifications.

- Please follow the instructions in this manual and scrupulously follow the recommendations.

Respecting the procedures will allow operating in absolute tranquillity and safety.

- The company, in its constant search to improve its products, or for reasons of constructive,

technical-functional and commercial requirements, reserves the right to modify the machine without

the obligation to timely update the sections of this publication involved.

- Designs and texts may disagree more or less obviously with some technical characteristics of the

machine; in this case, contact the manufacturer before proceeding.

- In the manual, and if necessary on some parts of the machine, certain symbols are used, followed

according to the case by messages inherent to safety. For more attentive and easier reading of

these, follow the warnings as described below:

FARE

Når en ser dette symbolet, er der en potensiell fare for sikkerheten til fører eller andre personer, og til

og med fare for død. Vis ytterst forsiktighet og se på forslag i manualen.

ADVARSEL

Dette symbolet indikerer en potensiell fare som kan elimineres ved bruk av forslagene som er skrevet i

denne manual sammen med sunn fornuft.

Riktig bruk av denne maskin vil være og lese og forstå denne manual,

spesielt det kapittelet som innholder informasjon om sikkerhet.

This manual must always accompany the machine and must be kept within easy reach of the operator.

Other than providing instructions on the proper use of the machine, it guards against risks and

dangers deriving from improper use and not in conformity with the use for which it was intended.

CONSERVE THIS MANUAL FOR THE FUTURE REFERENCES

PRESENTASJON AV MASKINEN Side 5

•MASKIN IDENTIFISERING. Side 6

•HOVED DELER PÅ MASKINEN Side 6

•KARAKTERISTIKKER , TEKNISKE DATA OG YTELSE Side 7

•TRANSPORT OG HÅNDTERING Side 8

•PRESCRIPTIONS FOR CIRCULATION ON ROADS Side 11

GENERAL SAFETY REGULATIONS Side 13

•WARNING AND SAFETY DECALCOMANIA AND PLATES Side 14

•GENERAL REGULATIONS Side 14

•SAFETY REGULATIONS FOR STARTING Side 15

•OPERATING SAFETY Side 15

•SAFETY EXITS Side 16

•MOVEMENT ON SLOPES Side 17

•SAFETY REGULATIONS FOR STOPPING AND PARKING Side 18

•MAKING THE LIFTING ARMS SAFE Side 18

•FIRE-EXPLOSION PREVENTION REGULATIONS Side 19

OPERATOR CONTROLS Pag. 21

•DRIVER’S SEAT, Side 22

- SAFETY BELTS Side 22

- SAFETY BAR Side 23

•CONTROL AND AUXILIARY INSTRUMENTS Side 24

•MACHINE STARTING AND STOPPING Side 29

•MOVEMENT AND DRIVING Side 30

•USE OF THE MACHINE Side 34

EQUIPMENT AND ACCESSORIES Pag. 39

•SHOVEL REPLACEMENT OR REPLACEMENT OF OTHER ACCESSORIES

PREPARED FOR QUICK FITTING Side 40

•HYDRAULIC POWER TAKEOFF (P.T.O.) Side 41

•DRIVER’S CAB Side 41

•USE OF LIFTING FORKS Side 43

•EQUIPMENT AND EQUIPMENTS Side 44

ORDINARY MAINTENANCE Pag. 45

•PRELIMINARY INFORMATION Side 46

•LUBRICATION, GREASING: MAINTENANCE SAFETY Side 47

•STOPPING AND RESTARTING AFTER INACTIVITY Side 50

•SPECIAL CONDITIONS OF USE Pag. 51

•WHEEL REDUCERS Pag. 52

•BRAKING DEVICES Pag. 53

•TOWING THE MACHINE Pag. 54

•REFILLING, INSPECTIONS AND CHECKS Pag. 55

•ELECTRICAL SYSTEM Pag. 62

•SUPPLY TABLE Pag. 65

•MAINTENANCE TABLE Pag. 66

•FAULTS: CAUSES AND REMEDIES Pag. 67

•MAINTENANCE Pag. 73

PRESENTATION

OF THE

MACHINE

The loading shovel has been designed and built for loading and unloading earth, gravel, sand, debris

and other loose material and is however suitable to operate in compliance with the features and

performance indicated in this manual. It is a machine with Diesel internal combustion motorisation with

hydrostatic transmission, joy-stick type servo-controls for traversing and manoeuvre of the arms and

the bucket. Movement is obtained using four pneumatic tyres with suitable tread to operate inside

without damaging the floor.

The machine is equipped with an open or closed driver’s cabin with heating plant and an incorportaed

protective structure against tipping ROPS and against falling objects FOPS –1st level.

FOPS 2nd level protection can be supplied on request for heavy duty and/or particular use; bolt in

replacement of the 4 eye-bolts.

MACHINE IDENTIFICATION

The machine is fitted with a special plate carrying the identification data of the machine, riveted to the

left front side of the frame. For any queries always quote the type and serial number stated on the

plate. For further explanations, please consult the modes on the Spare Parts Manual attached to the

machine. Other accessories which can be installed in the machine will be provided with their

nameplate, which can be seen from the external part of the accessory. For further information consult

the documentation related to the specific element.

MAIN PARTS OF THE MACHINE

1 - Loading bucket

2 - Non-slip access steps

3 - Safety bar

4 - Lifting eye-bolts

5 - Cabin ROPS-FOPS

6 - Hydraulic oil tank

7 - Cowling

8 - Diesel tank (RIGHT and LEFT)

9 - Lever arm

10 - Bucket release and various equipment

11 - Handle for ascent and descent

12 - Auxiliary power take off (P.T.O.)

CHARACTERISTICS AND TECHNICAL DATA

ENGINE

Brand and model Kubota V 2203-E

Calibration Power at 2600 rpm HP/Kw 44/32.5

Cylinders Nº 4

Displacement cm32197

Cooling water

HYDRAULIC SYSTEM:

Hydrostatic transmission with n.2 variable capacity pumps that each power, n. 2 fixed-cylinder

hydrostatic motor reducers.

Negative command brakes on the motor reducers of the rear axle wheels.

Main variable-cylinder axial piston pump Lt/min 71 x 2

Auxiliary gear pump Lt/min 52 x 1

Total capacity Lt/min 194

Useful capacity for power takeoff (PTO) Lt/min 52 a 190 bar

Max. operating pressure bar 330

Hydraulic servo-controls with joy sticks for traversing and manoeuvre of arms and bucket.

Floating electrovalve to adjust the bucket to the ground

Safety electrovalve to block arm descent

Heat exchanger for the cooling of the hydraulic oil.

Oleo-pneumatic accumulator for emergency manoeuvres

FRAME:

Chassis in box-type sheet steel and shaped

PERFORMANCE:

Weight when fully eupped (including operator) Kg 2300

Bucket capacity (SAE capacity m³ 0.35) Kg 600

Tear strength at tooth daN 1700

Thrust force daN 2220

Transfer speed Km/h 0÷9

Possible gradient % more than100

Autonomy About hours 8

TYRES:

Type 10x16.5 - 8 PR

OVERALL DIMENSIONS

TRANSPORT AND HANDLING

LOADING WITH RAMPS AND TRANSPORT BY TRUCK

The machine loading and unloading operations must be carried out on a compact and level

surface.

Check that the transport vehicle is in perfect condition. Apply the hand brake and insert safety wedges

at the front and rear of the rear axle tyres.

The vehicle engine must be off and the key removed from the ignition. The body must be level.

Position the machine at the rear of the truck, ensuring that the longitudinal axle coincides with that of

the truck.

Check that the ramps are suitable for the vehicle to be loaded. Only use homologated and/or

certified ramps.

Check that the ramps are perfectly clean and free of grease and that there is no risk whatsoever of

the tyres.

Check that the ramps are long enough to avoid problems during ascent and descent of the machine.

The length of the ramps must be such that their inclination with respect to the height of the truck

loading platform is between 15º and 16º.

Check that the ramps are properly coupled to the transport vehicle and appropriately

spaced.

The width of the ramp must be such as to allow comfortable passage of the tyres.

The ascent and descent operations must always be carried out with the machine running and the

hydraulic oil at operating temperature.

Do not use the ramps as a gangway for crossing from one vehicle to the next.

For loading and unloading of the machine it is recommended to ascend in reverse gear and descend

in forward gear. In both cases it is recommended to keep the arm lowered and the bucket turned

downwards, parallel to the ramps. Block the eventual lowering of the loading platform with a truss or

other equipment.

Before ascending or descending, check perfect alignment between the tyres and the ramps. Do

not steer or adjust direction while on the ramps. If necessary, return to the point of departure,

repositioning correctly.

Caution of passage in the connection area between the ramps and the loading platform

of the truck; the steep slope must be negotiated by moving very slowly and with extreme caution. Be

twice as careful in the descent phase since the unbalance towards the bottom in this case is much

higher. It is recommended to lower the arms and turn the bucket forwards to allow eventual

emergency shutdown.

All the loading and unloading operations of the machine must be carried out and co-ordinated

by at least a second person who controls good progress of the operations.

TRANSPORT

Once the machine has been positioned on the loading platform, also rest the bucket on it lightly and

block the machine in a longitudinal direction by inserting wedges to the outside of the front and rear

axle tyres.

For transversal and vertical blocking use belts to prevent lateral and vertical movement owing to

jolts during transport.

Measure and check the maximum height of the load. During transport always follow the road

regulations and the specific regulations in force in the various countries of transit.

LIFTING

Check that the cabin is correctly fixed to the frame before lifting the machine.

Use the 4 supplied eye-bolts to lift the machine, by fixing them to the special seats located on the roof

of the cabin.

If the eyebolts are removed, close the four seats with the plastic caps supplied. Any

infiltration of water could seriously damage the electrical system of the right-hand and left-

hand dashboard.

Restrict the lifting area, prohibiting access to foreign personnel. Do not pass over persons or things

and ensure that the loading area is free of any obstacles (electric and telephone cables, etc.).

IT IS STRICTLY PROHIBITED TO WALK OR STAND UNDER THE SUSPENDED LOADS.

- Use cables or chains with adequate capacity for the load to be lifted.

- Attach the ropes or chains to the previously bolted eye-bolts and proceed with lifting avoiding

sudden movements and dangerous machine swaying.

- During transport follow the instructions previously recommended.

EYE-BOLTS Kg 2300

PRESCRIPTIONS FOR CIRCULATION ON ROADS

For correct road circulation comply to all specified below.

2 3 4

1-Flashing lights.

2-Shovel blocking pin in maximum lifting position

3-Shovel sharp edge lateral and front protections.

4-Plate positioning.

PRESCRIPTIONS

- Working system commands must be blocked. Involuntary lifting of arms is prevented by the

hydraulic block inserted on start-up of the machine.

Disconnection and insertion is controlled by a button (Fig.1 - ref. 4) on the right command panel.

- Obligation for approved yellow flashing light. This functions even when the use of a lighting device is

not obligatory.

- Front loading shovel in max. lifting position and blocked to the frame using the special retainer.

- The shovel’s sharp edge must be protected by a special protection indicated with red and white

reflective stripes.

- The working lights must always be switched off.

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