MEN F405 Manuel utilisateur

User Manual



F405

Railway I/O Card – Data Acquisition & Control

3U CompactPCI

2019-04-2620F405-00 E2

20F405-00 E2 2019-04-26 Page 2

Contents

Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

About this Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Product Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.1 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

1.2 External Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

1.3 Board Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

1.4 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.5 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

1.6 Product Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

2 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.1 Configuring the Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

2.1.1 Coding the Front Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

2.2 Connecting and Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

2.3 Installing Driver Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.3.1 MDIS System Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.4 Using the F405 under Linux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

2.4.1 MDIS Driver Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

2.4.2 MDIS Example Programs and Tools . . . . . . . . . . . . . . . . . . . . . . . . .20

2.4.3 FPGA Utility Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

3 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.1 Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

3.2 Supervision and Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

3.2.1 Watchdog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.3 Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

3.4 Front Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

3.5 Isolation Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

3.6 Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

3.6.1 Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

3.6.2 Current Sink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.6.3 Software Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

3.7 Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

3.7.1 Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

3.7.2 Temperature Derating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

3.7.3 Protection Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

3.7.4 Software Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

3.8 Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

3.8.1 Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

3.8.2 Software Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

3.9 PWM Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

3.9.1 Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

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Contents

3.9.2 Software Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

3.10 Pulse Counter Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

3.10.1 Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

3.10.2 Input Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

3.10.3 Frequency Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

3.10.4 Rolling Detection and Standstill Detection . . . . . . . . . . . . . . . . . . . .33

3.10.5 Direction Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

3.10.6 Distance Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

3.10.7 Software Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

3.11 CompactPCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

4 Hardware/Software Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

4.1 PCI Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

4.2 FPGA IP Core Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Figures

Figure 1. Front interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Figure 2. Board layout – top view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Figure 3. Block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Figure 4. Product label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Figure 5. MDIS wizard configuration for F23P CPU with one F405 (example) . . . . . . . . 20

Figure 6. Digital output – operating principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Figure 7. Digital output – temperature derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Figure 8. PWM output – pulse length and cycle length. . . . . . . . . . . . . . . . . . . . . . . . . . .30

Figure 9. Pulse counter input – speed sensor functions . . . . . . . . . . . . . . . . . . . . . . . . .32

Figure 10. Pulse counter input – sensor connected to PC_IN_V+ . . . . . . . . . . . . . . . . . . .32

Figure 11. Pulse counter input – sensor connected to PC_IN . . . . . . . . . . . . . . . . . . . . . .33

Tables

Table 1. MDIS drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Table 2. IP core information for the MDIS wizard configuration . . . . . . . . . . . . . . . . . . 20

Table 3. Status LEDs at front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Table 4. Pin assignment – front connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Table 5. Signal mnemonics – front connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Table 6. Isolation voltages between isolated groups. . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Table 7. Chameleon table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

20F405-00 E2 2019-04-26 Page 4

About this Document

This document is intended only for system developers and integrators.

It describes the design, functions and connection of the product. The manual does not

include detailed information on individual components (data sheets etc.).

History

F405 product page with up-to-date information and downloads:

www.men.de/products/f405/

Issue Comments Date

E1 First issue 2017-04-21

E2 Reworked Chapter 2.4.

Updated Chapter 3.7.1.

Updated Chapter 3.7.2.

2019-04-26

20F405-00 E2 2019-04-26 Page 5

About this Document

Conventions

Indicates important information or warnings concerning situations which

could result in personal injury, or damage or destruction of the

component.

Indicates important information concerning electrostatic discharge which

could result in damage or destruction of the component.

Indicates important information or warnings concerning proper

functionality of the product described in this document.

The globe icon indicates a hyperlink that links directly to the Internet.

When no globe icon is present, the hyperlink links to specific information

within this document.

Italics Folder, file and function names are printed in italics.

Comment Comments embedded into coding examples are shown in green text.

IRQ#

/IRQ

Signal names followed by a hashtag "#" or preceded by a forward slash "/"

indicate that this signal is either active low or that it becomes active at a

falling edge.

In/Out Signal directions in signal mnemonics tables generally refer to the

corresponding board or component, "in" meaning "to the board or

component", "out" meaning "from the board or component".

0xFF Hexadecimal numbers are preceded by "0x".

0b1111 Binary numbers are preceded by "0b".

20F405-00 E2 2019-04-26 Page 6

Product Safety

Read the user manual carefully before using the product. Keep the user manual for later

reference.

Conditions for Use, Field of Application

The product is designed to function correctly in the market, application area and

environmental conditions specified in the applicable standards which are listed in the

Technical Data.

Use cases in environments exceeding the specifications in the applicable standards and

the Technical Data have to be agreed upon between MEN and the customer.

Electrostatic Discharge (ESD)

Qualified Personnel

The product/system described in this documentation may be operated only by

personnel qualified for the specific task in accordance with the relevant documentation,

in particular its warning notices and safety instructions. Qualified personnel are those

who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Computer boards and components contain electrostatic sensitive devices.

Electrostatic discharge (ESD) can damage components. To protect the PCB

and other components against damage from static electricity, follow some

precautions whenever you work on your computer.

Power down and unplug your computer system when working on the

inside.

Hold components by the edges and try not to touch the IC chips, leads,

or circuitry.

Use a grounded wrist strap before handling computer components.

Place components on a grounded antistatic pad or on the bag that came

with the component whenever the components are separated from the

system.

Only store the product in its original ESD-protected packaging. Retain

the original packaging in case you need to return the product to MEN for

repair.

20F405-00 E2 2019-04-26 Page 7

Product Compliance

MEN products are no ready-made products for end users. They are tested according to

the standards given in the Technical Data and thus enable you to achieve certification of

the product according to the standards applicable in your field of application.

If the product delivered was certified by MEN and is modified by the customer, e.g., by

installing an additional hardware component, the certification achieved by MEN

becomes invalid and has to be repeated for the new product configuration.

RoHS

MEN is committed to develop and produce environmentally compatible products

according to the Restriction of Hazardous Substances (RoHS) Directive 2011/65/EU

(formerly 2002/95/EC) of the European Union.

Since July 1, 2006 all MEN standard products comply with RoHS legislation.

REACH

MEN is a manufacturer of electronic products and thus a so-called "downstream user" in

terms of REACH. The products MEN supplies are solely non-chemical goods. Moreover

and under normal and reasonably foreseeable circumstances of application, the goods

supplied shall not release any substance.

Beyond that, according to REACH – Art.33, MEN will inform the customer immediately

should a substance contained in an MEN product (with a content of > 0.1%) be classified

alarming by the European Chemicals Agency (ECHA).

WEEE Application

Nevertheless, MEN is registered as a manufacturer in Germany. The registration number

can be provided on request.

The WEEE directive does not apply to fixed industrial plants and tools. The

compliance is the responsibility of the company which puts the product

on the market, as defined in the directive; components and sub-

assemblies are not subject to product compliance.

Since MEN does not deliver ready-made products to end users, the WEEE

directive is not applicable for MEN. Users are nevertheless recommended

to properly recycle all electronic boards which have passed their life cycle.

20F405-00 E2 2019-04-26 Page 8

Disclaimer

Changes

MEN Mikro Elektronik GmbH ("MEN") reserves the right to make changes without further

notice to any products herein.

Liability

MEN makes no warranty, representation or guarantee of any kind regarding the

suitability of its products for any particular purpose, nor does MEN assume any liability

arising out of the application or use of any product or circuit, and specifically disclaims

any and all liability, including, without limitation, consequential or incidental damages.

TO THE EXTENT APPLICABLE, SPECIFICALLY EXCLUDED ARE ANY IMPLIED WARRANTIES

ARISING BY OPERATION OF LAW, CUSTOM OR USAGE, INCLUDING WITHOUT LIMITATION,

THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE OR USE. In no event shall MEN be liable for more than the contract price for

the products in question. If buyer does not notify MEN in writing within the foregoing

warranty period, MEN shall have no liability or obligation to buyer hereunder.

Should the customer purchase or use MEN products for any unintended or

unauthorized application, the customer shall indemnify and hold MEN and its officers,

employees, subsidiaries, affiliates, and distributors harmless against all claims, costs,

damages, and expenses, and reasonable attorney fees arising out of, directly or

indirectly, any claim or personal injury or death associated with such unintended or

unauthorized use, even if such claim alleges that MEN was negligent regarding the

design or manufacture of the part. In no case is MEN liable for the correct function of the

technical installation where MEN products are a part of.

The publication is provided on the terms and understanding that:

1. MEN is not responsible for the results of any actions taken on the basis of

information in the publication, nor for any error in or omission from the publication; and

2. MEN is not engaged in rendering technical or other advice or services.

MEN expressly disclaims all and any liability and responsibility to any person, whether a

reader of the publication or not, in respect of anything, and of the consequences of

anything, done or omitted to be done by any such person in reliance, whether wholly or

partially, on the whole or any part of the contents of the publication.

20F405-00 E2 2019-04-26 Page 9

Contacts

Germany

MEN Mikro Elektronik GmbH

Neuwieder Straße 1-7

90411 Nuremberg

Phone +49-911-99 33 5-0

France

MEN Mikro Elektronik SAS

18, rue René Cassin

ZA de la Châtelaine

74240 Gaillard

Phone +33-450-955-312

[email protected]

www.men.de

[email protected]

www.men-france.fr

USA

MEN Micro Inc.

860 Penllyn Blue Bell Pike

Blue Bell, PA 19422

Phone 215-542-9575

China

MEN Mikro Elektronik (Shanghai) Co., Ltd.

Room 1215, #993 West Nanjing Road

Shanghai 200041

Phone +86-21-5058-0963

[email protected]om

www.menmicro.com

[email protected]

www.men-china.cn

Product Overview

20F405-00 E2 2019-04-26 Page 10

1 Product Overview

1.1 Product Description

Multiple I/O Functions and Status Indication

The F405 provides multiple I/O functions especially for Automatic Train Operation (ATO).

All digital inputs can be operated with common GND or common positive voltage in the

range of -110 V to +110 V. The pulse counter inputs can be used to connect a speed

sensor and provide frequency and distance measurement as well as direction, standstill

and rolling detection as built-in functions which are all integrated in the FPGA.

The board's high-side switching digital outputs support voltages in the range from 24 V

to 110 V. The analog outputs provide the output value as voltage or as current. With

their programmable cycle and pulse length, the PWM outputs are suitable for, e.g.,

engine power control.

The status of all inputs and outputs as well as the indication of OK and reset is shown

via LEDs on the front panel.

Compact and Cost Saving

All I/O functions are located on one board and provided via one rugged I/O connector.

This lowers the number of boards in the system, reducing system costs and minimizing

the costs for maintenance and downtime.

Proven Components, Long-Term Availability

Due to its FPGA based design and the use of proven in use IP cores and hardware

building blocks, the board provides reduced risk and effort as well as long-term

availability.

Robustness and Safety Measures

The F405 provides safe and reliable operation. In case of software failures or host

connection problems, the watchdog function sets the outputs to a default state. Reverse

polarity protection, overcurrent protection and readback function make the digital

outputs safe and robust in use.

Designed for Harsh Environments

The F405 is designed for operation in a -40°C to +85°C temperature range according to

EN 50155 class TX. The coated board withstands shock and vibration for reliable

operation and a longer product life-time.

Designed for Rail Applications

The F405 is especially designed for in-vehicle railway applications, can be used in all train

types and is compliant with EN 50155. With a guaranteed standard life-time of 10 years

from product start, F405 facilitates the client’s life-cycle management by making the

overall system available at least for this period of time.

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