Meler Arion Guide de démarrage rapide
arionhoses.com
EMPOWERING HOSES
ARION HOSES.
INSTALLATION TECHNICAL GUIDE
MA-5247 ENG
v1121
meler.eu
Published by:
Focke Meler Gluing Solutions, S. A.
Pol. Arazuri-Orkoien, c/B, nº3 A
E-31170 Arazuri - Navarra - Spain
Phone: +34 948 351 110
info@meler.eu - www.meler.eu
Focke Group
Edition November 2021
© Copyright by Focke Meler
All rights reserved. Its reproduction, diffusion or use by electronic or
other means of all or any part of this document without the express
authorization of its owner is strictly prohibited.
The specications and information contained in this manual may be
modied without prior notice.
The ofcial language of this manual is only the English language. The
remaining versions of the manual in other languages are mere translations
without any ofcial value or efcacy. In case of discrepancies or
contradictions between the English version of the manual and any other
version of the manual written in another language, the English version will
prevail.
MA-5247-ENG ARION HOSES. INSTALLATION TECHICAL GUIDETABLE OF CONTENTS
TABLE OF CONTENTS
1. SAFETY GUIDELINES 1-1
GENERAL 1-1
SYMBOLS 1-1
MECHANICAL COMPONENTS 1-2
ELECTRICAL COMPONENTS 1-2
HYDRAULIC COMPONENTS 1-2
PNEUMATIC COMPONENTS 1-2
THERMAL COMPONENTS 1-3
MATERIALS 1-3
INTENDED USE 1-4
LIMITED USE 1-4
2. DESCRIPTION 2-1
GENERAL FEATURES 2-1
HOSE RANGES DESCRIPTION 2-2
1. ARION ESSENTIAL - Standard hose 2-2
2. ARION HANDY - Manual hose 2-2
3. ARION VERSA - Outer Ø30
mm 2-3
4. ARION AKUA - Waterproof hose 2-3
5. ARION CIRCLE - Removal core hose 2-4
6. ARION RHYTHM - Dynamic hose 2-4
7. ARION QUARZ - Reinforced mesh 2-5
8. ARION INFERNO - High temperatura hose 2-5
9. ARION POWER - High pressure 2-6
10. ARION BOLD - Super high pressure 2-6
11. ARION INFINITY - Adhesive care hose 2-7
TABLE OF CONTENTS
HOSES THREADS 2-7
CONNECTORS TYPE CODIFICATION 2-8
3. HOSES SETUP AND CONNECTION 2-13
IMPORTANT! 2-13
CONNECTING A NEW HOSE 2-13
REMOVING A USED HOSE 2-14
CONNECTING A USED HOSE AGAIN 2-14
GENERAL CONNECTION TIPS 2-15
HOSE INSTALLATION IN FIXED STRUCTURE.
MANUAL APPLICATION 2-17
HOSE INSTALLATION IN ROBOT 2-18
REMOVABLE CORE HOSE REPLACE 2-19
ACCESSORIES 2-20
1-1
MA-5247-ENG ARION HOSES. INSTALLATION TECHICAL GUIDESAFETY GUIDELINES
1. SAFETY GUIDELINES
GENERAL
The information contained in this section applies not only to everyday
equipment operation, but also to any procedure carried out on it, whether
for preventive maintenance or in the case of repairs and the replacement
of worn out parts.
It is very important to observe the safety warnings in this manual at all
times. Failure to do so may result in personal injury and/or damage to the
equipment or the rest of the installation.
Before beginning work on the equipment, read this manual carefully, and in
case of any doubt, contact our Technical Service Center. We are available
for any clarification that you might need.
Keep manuals in perfect condition and within reach of personnel that use
the equipment and perform maintenance on it.
Also provide necessary safety material: appropriate clothing, footwear,
gloves and safety glasses.
In all cases, observe local regulations regarding risk prevention and safety.
SYMBOLS
The symbols used on both the melter/applicator equipment and in this
manual always represent the type of risk we are exposed to. Failure to
abide by a warning signal may result in personal injury and/or damage to
the equipment or the rest of the installation.
Warning: Risk of electrical shock. Carelessness may produce injury or
death.
Warning: Hot zone with high temperatures. Risk of burns. Use thermal pro-
tective equipment.
Warning: System under pressure. Risk of burns or particle projection. Use
thermal protective equipment and glasses.
Warning: Important information for the correct use of the system. May
include one or several of the previous hazards, and therefore must be kept
in mind to avoid damage and injury.
Warning: Dangerous area. Risk of entrapment. Carelessness may produce
injury or death.
1-2
SAFETY GUIDELINES
MECHANICAL COMPONENTS
The hot-melt installation, which is installed to this device, requires moving
parts that can cause damage. Use the equipment correctly, and do not
remove the safety guards while the equipment is in operation; prevent the
risk of possible entrapment due to moving mechanical parts.
Do not use the equipment if the safety devices are not in place or appear
to be inadequately installed.
For maintenance or repair operations, stop the movement of moveable
parts by turning off the main switch.
The device has no moving mechanical parts, so it does not pose risks to
consider in this section.
ELECTRICAL COMPONENTS
The system works with single-phase or three-phase current of a certain
power. Never handle the equipment with the power connected, as this may
result in powerful electrical shocks.
The installation must be correctly grounded.
The installation’s power cable conductors must match the required electric
current and voltage.
Periodically inspect the cables to check for crushing, wear and tear, as well
as to prevent tripping and falls as a result of their placement.
Although the system meets EMC requirements, it is inadvisable to use
devices that transmit high levels of radiation, i.e., mobile phones or
soldering equipment in their vecinity.
HYDRAULIC COMPONENTS
As this is a pressurized system, precautions related to this type of
equipment must be observed.
Before each operation, always make sure that the adhesive circuit is
completely free of pressure. There is a high risk of hot particle projection,
along with the corresponding danger of burns.
Use caution with the residual pressure that may remain in the hoses when
the adhesive cools. When reheated, there is a risk of hot particle projection
if the outputs are left open.
PNEUMATIC COMPONENTS
Some equipment uses compressed air to 6 bar pressure. Before any
manipulation, please ensure that the circuit has lost fully air pressure. The
risk of projection of particles at high speed can cause injury to a certain
severity.
Extreme precautions with the residual pressure that could be contained in
the circuit, before disconnecting any pneumatic feeding tube.
1-3
MA-5247-ENG ARION HOSES. INSTALLATION TECHICAL GUIDESAFETY GUIDELINES
THERMAL COMPONENTS
The entire system works with temperatures that can exceed 200°C
(392°F). The equipment must be operated using adequate protection
(clothing, footwear, gloves and protective glasses) that completely cover
exposed parts of the body.
Keep in mind that, due to the high temperatures reached, the heat does
not dissipate immediately, even when the power (in this case, electric)
source is disconnected. Therefore, use caution, even with the adhesive
itself. It may remain very hot, even in a solid state.
In case of burns:
1. If the burn is the result of contact with melted adhesive, do not try to
remove the adhesive material from the skin. Do not try to remove it
once it has solidified either.
2. Cool the affected area down immediately with lots of cold and clean
water.
3. Seek medical attention as soon as possible either from the company’s
medical service or the nearest hospital. Provide the medical staff with
the Safety Information Sheet of the adhesive.
MATERIALS
Meler systems are designed for use with hot-melt adhesives. They should
not be used with any other type of material, and especially not with
solvents, which may cause personal injury or damage to internal system
components.
Some units are specifically designed to use polyurethane reactive (PUR)
hot-melt adhesives. Using PUR on a unit that is not prepared for that
purpose may cause severe damage to the unit.
When using adhesive, follow the corresponding guidelines found in the
Technical and Safety Sheets provided by the manufacturer. Pay special
attention to the advised work temperatures in order to prevent adhesive
burning and degradation.
Ventilate the work area adequately in order to remove the vapors
produced. Avoid the prolonged inhalation of these vapors.
Always use original Meler components and replacement parts, which
guarantee the correct system operation and service.
1-4
SAFETY GUIDELINES
INTENDED USE
The equipment are designed to be used in the following conditions:
• Hot-melt adhesive fusion and pumping at temperatures up to 200 °C
(392 ºF). Consult with Meler technical service to operate with higher
working temperatures.
• Use of equipment with Meler accessories.
• Installation of equipment according to the security regulations
currently in force and the instructions provided in this manual
(anchoring, electrical connection, hydraulic connection, etc).
• Use of equipment in non-explosive, non-chemically aggressive
environments.
• Use of equipment following the safety instructions indicated in this
manual, as well as on the labels accompanying the equipment, using
adequate means of protection during each mode of operation.
LIMITED USE
The equipment should never be used under the following conditions:
• Use with reactive polyurethane or any other material that might
cause safety or health risks when heated.
• Use of equipment in environments where cleaning is necessary
using water jets (except Arion Akua).
• Use of equipment to heat or melt food products.
• In potentially explosive atmospheres, aggressive chemical
environments or outdoors.
• Use or operation without adequate safety protection.
• If the person in question does not have the necessary training to
use the unit or to apply all of the necessary safety measures.
Note: Do not modify the equipment or use components that were not su-
pplied by Meler. For any modification of a component of the equipment or
part of the installation, you must firstly consult the After-Sales Service.
2-1
MA-5247-ENG ARION HOSES. INSTALLATION TECHICAL GUIDEHOSES SETUP AND CONNECTION
2. DESCRIPTION
A wide range of flexible, robust and long-lasting hoses. This range may be
uses for a broad spectrum of applications, either as full Meler installations
or as replacement parts for other brands thanks to the variety of internal
diameters, lengths and they can be supplied with different electrical
connections for adapting to all market standards. Besides, they can be
used with the most aggressive types of adhesives.
GENERAL FEATURES
Standard threads for
every diameter
Temperature senor, heater circuit
and safety wiring are installed using
automated manufacturing techniques
Closely spaced wire wraps deliver efficient
and uniform heat transfer for controlled
start-up and consistent flow rates
Sensing accuracy provides reliable readings, and
parallel ground paths provides safer operation and
protect, personnel and equipment
Up to four layers of overlapped insulation
(depending on hose model) increase thermal
efficiency control heat loss, imporve durability and
reduce external temperature
Non-stick coated core
provides smooth process
channel that promotes
laminar flow of adhesive
A wide range of accessories is
available: hydraulic connectors,
mini-filters, thermal insulation
elements for connections, electrical
connection extension cords and
fixing supports
The internal PTFE tube
has to low adherence
and is resistant to high
temperatures and
pressures
2-2
HOSES SETUP AND CONNECTION
HOSE RANGES DESCRIPTION
Sensor type Pt-100 Ni-120 Thermocouple (J) NTC-R
Inner diameters available
6
•
8
•
13
•
16
•
20 mm
Lengths available From 0.6 to 14 m
From 1 to 9 m
Maximum working temperature
Up to 230 ºC
Electrical power supply 200 • 230 VAC
Maximum
Working pressure 156 (Ø6) • 120 (Ø8) • 100 (Ø13) • 70 (Ø16) • 65 (Ø20) bar at 200 °C
Mínimum
bending radius
180 (Ø6)
•
200 (Ø8)
•
300 (Ø13)
•
350 (Ø16)
•
400 (Ø20) mm
Use type Automatic • Transfer
Hydraulic connections type GAS 1/4” (Ø6) • JIC 9/16” (Ø6 - Ø8) • M16x1.5 (Ø8) • JIC 3/4” (Ø13) • M22x1,5 (Ø13)
• JIC 1 1/16” (Ø16) • M30x1.5 (Ø20) • M30x2 (Ø20)
Electrical connections type
M01 • M04 • M05
• P01 • S02 • X01 •
T01 • D01
N01 • N05 • N06
• N07 M03 • X01 • X03 R01
Power (at 230V) 90 - 225 W/m
1. ARION ESSENTIAL - STANDARD HOSE
Sensor type Pt-100 Ni-120 Thermocouple (J)
Inner diameters available
8
•
10
•
13
mm
Lengths available From 0.6 to 13 m
Maximum working temperature
Up to 200 ºC
Electrical power supply 120 • 200 • 230 VAC
Maximum
Working pressure 130 (Ø8) • 120 (Ø10) • 105 (Ø13) bar at 200 °C
Mínimum
bending radius
200 (Ø8-Ø10)
•
300 (Ø13) mm
Use type Manual
Internal air Ø10
Hydraulic connections type JIC 9/16” (Ø8 - Ø10) • JIC 3/4” (Ø13)
Electrical connections type M01 • S01 • S03 •
S04 • T01 N01 • N02 • N03 M03 • X01 • X03
Power (at 230V) 90 - 160 W/m
2. ARION HANDY - MANUAL HOSE
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