McConnel RoboCut Manuel de programmation

Publication 679

August 2011

Part No. 22674.79

Revision: 09.10.13

McCONNEL

ROBOCUT

REMOTE CONTROLLED MOWER

Operator & Parts Manual

IMPORTANT

VERIFICATION OF WARRANTY REGISTRATION

DEALER WARRANTY INFORMATION & REGISTRATION VERIFICATION

It is imperative that the selling dealer registers this machine with McConnel Limited before

delivery to the end user – failure to do so may affect the validity of the machine warranty.

To register machines go to the McConnel Limited web site at www.mcconnel.com, log

onto ‘Dealer Inside’ and select the ‘Machine Registration button’which can be found in

the Service Section of the site. Confirm to the customer that the machine has been

registered in the section below.

Should you experience any problems registering a machine in this manner please contact

the McConnel Service Department on 01584 875848.

Registration Verification

Dealer Name:

……………………..…………………………………………………………….

Dealer Address:

…….………………………………………………………………………….

Customer Name:

……………………..…………………………………………………………

Date of Warranty Registration:

……/……/...…… Dealer Signature: ………………..……

NOTE TO CUSTOMER / OWNER

Please ensure that the above section above has been completed and signed by the selling

dealer to verify that your machine has been registered with McConnel Limited.

IMPORTANT: During the initial ‘bedding in’ period of a new machine it is the customer’s responsibility

to regularly inspect all nuts, bolts and hose connections for tightness and re-tighten if required. New

hydraulic connections occasionally weep small amounts of oil as the seals and joints settle in – where

this occurs it can be cured by re-tightening the connection – refer to torque settings chart below.The

tasks stated above should be performed on an hourly basis during the first day of work and at least

daily thereafter as part of the machines general maintenance procedure.

CAUTION: DO NOT OVER TORQUE HYDRAULIC FITTINGS AND HOSES

TORQUE SETTINGS FOR HYDRAULIC FITTINGS

HYDRAULIC HOSE ENDS PORT ADAPTORS WITH BONDED SEALS

BSP

Setting

Metric

BSP

Setting

Metric

1/4” 18 Nm 19 mm 1/4” 34 Nm

19 mm

3/8” 31 Nm 22 mm 3/8” 47 Nm

22 mm

1/2” 49 Nm 27 mm 1/2” 102 Nm

27 mm

5/8” 60 Nm 30 mm 5/8” 122 Nm

30 mm

3/4” 80 Nm 32 mm 3/4” 149 Nm

32 mm

1” 125 Nm 41 mm 1” 203 Nm

41 mm

1.1/4”

190 Nm

50 mm

1.1/4”

305 Nm

50 mm

1.1/2” 250 Nm 55 mm 1.1/2” 305 Nm

55 mm

2” 420 Nm 70 mm 2” 400 Nm

70 mm

WARRANTY POLICY

WARRANTY REGISTRATION

All machines must be registered, by the selling dealer with McConnel Ltd, before delivery to the end

user. On receipt of the goods it is the buyer’s re sponsibility to check that the Verification of Warranty

Registration in the Operator’s Manual has been completed by the selling dealer.

1. LIMITED WARRANTIES

1.01. All machines supplied by McConnel Limited are warranted to be free from defects in material

and workmanship from the date of sal e to the original purchaser for a period of 1 2 months,

unless a different period is specified.

1.02. All spare parts supplied by McConnel Limited are warranted to be free from defects in material

and workmanship from the date of sale to the original purchaser for a period of 6 months.

1.03. The manufacturer will replace or rep air for the p urchaser any part or pa rts found, upon

examination at its factory, to be defective under normal use a nd service due to defects in

material or workmanship. Returned parts must be complete and unexamined.

1.04. This warranty does not apply to any part of the goods, which has been subjected to improper or

abnormal use, negligence, alteration, modification, fitment of non-genuine parts, accid ent

damage, or damage resulting from contact with overhead power lines, dam age caused by

foreign objects (e.g. stones, iron, ma terial other than vegetati on), failure due to lack of

maintenance, use of incorrect oil or lubricants, contamination of the oil, or which has served its

normal life. This warranty does not ap ply to any expendable items such as blades, flails, flap

kits, skids, soil engaging parts, shields, guards, wear pads or pneumatic tyres.

1.05. Temporary repairs an d consequential loss - i.e. oil, do wntime and associated parts are

specifically excluded from the warranty.

1.06. Warranty on hoses is limit ed to 12 months and does not include hoses w hich have suffere d

external damage. Only complete hoses may be returned under warranty, any which have been

cut or repaired will be rejected.

1.07. Machines must be repaired immediately a problem arises. Continued use of the machine after a

problem has occurred can result in furt her component failures, for which McConnel Ltd ca nnot

be held liable, and may have safety implications.

1.08. Except as provided herein, no employee, agent, dealer or other person is authorised to give any

warranties of any nature on behalf of McConnel Ltd.

1.09. For machine warranty periods in excess of 12 months the follo wing additional exclusions shall

apply:

1) Hoses, external seals, exposed pipes and hydraulic tank breathers.

2) Filters.

3) Rubber mountings.

4) External electric wiring.

1.10. All service work, particularly filter c hanges, must be carried out in accordance with the

manufacturer’s service schedule. Failure to comply will invalidate the warranty. In the event of a

claim, proof of the service work being carried out may be required.

NB Warranty cover will be invalid if any non-genuine parts have been fitted or used. Use of

non-genuine parts may seriously affect the machine’s performance and safety. McConnel Ltd

cannot be held responsible for any failures or safety implications that arise due to the use of

non-genuine parts.

2. REMEDIES AND PROCEDURES

2.01. The warranty is not effective unless the Selling Dealer registers the machine, via the McConnel

web site and confirms the registration to the purchaser by completing the confirmation form in

the operator’s manual.

2.02. Any fault must be reported to an authorised McConnel dealer as soon as it o ccurs. Continued

use of a m achine, after a f ault has occurred, can result in further component failure for which

McConnel Ltd cannot be held liable.

2.03. Repairs should be undertaken within two days of the failure. Claims submitted for re pairs

undertaken more than 2 weeks after a failure ha s occurred, or 2 days after the pa rts were

supplied will be rejected, unless the delay has been authorised by McConnel Ltd.

2.04. All claims must be submitted, by an aut horised McConnel Service Dealer, within 30 days of the

date of repair.

2.05. Following examination of the claim an d parts t he manufacture will pay, at their discretio n, for

any valid claim the cost of any parts and an appropriate labour allowance if applicable.

2.06. The submission of a claim is not a guarantee of payment.

2.07. Any decision reached by McConnel Ltd. is final.

3. LIMITATION OF LIABILITY

3.01. The manufacturer disclaims any express (exc ept as set forth herein) an d implied warranties

with respect to the goods including, but not limited to, merchantability and fitness for a particular

purpose.

3.02. The manufacturer makes no warranty as to the design, capability, capacity or suitability for use

of the goods.

3.03. Except as provi ded herein, the m anufacturer shall have no liability or responsibility to the

purchaser or any other person or entity w ith respect to any liability, loss, or damage caused o r

alleged to be caused directly or indirectly by the goods including, but not limited to, any indirect,

special, consequential, or incidental damages resulting from the use or operation of the goods

or any breach of this warranty. Notwithstanding the above limitations and warranties, the

manufacturer’s liability hereund er for d amages incurred by the purchase r or others shall not

exceed the price of the goods.

3.04. No action arising out of any claimed breach of this warranty or transactions under this warranty

may be brought more than one (1) year after the cause of the action has occurred.

4. MISCELLANEOUS

4.01. The manufacturer may waive compliance with any of the terms of this limited warranty, but no

waiver of any terms shall be deemed to be a waiver of any other term.

4.02. If any provision of this limited warranty shall violate any applic able law and is held to be

unenforceable, then the invalidity of such provision shall not invalidate any other provisions

herein.

4.03. Applicable law may provide rights an d benefits to the purchaser in addition to those provided

herein.

DECLARATION OF CONFORMITY

Conforming to EU Machinery Directive 2006/42/EC

We,

McCONNEL LIMITED, Temeside Works, Ludlow, Shropshire SY8 1JL, UK

Hereby declare that:

The Product; Radio Controlled Tracked Mower

Product Code; RMOW

Serial No. & Date ………………………………… Type …………………………

Manufactured in; Italy

Complies with the required provisions of the Machinery Directive 2006/42/EC

The machinery directive is supported by the following harmonized standards;

 BS EN ISO 14121-1 (2007) Safety of machinery - Risk assessment, Part 1:

Principles Part 2: practical guide and examples of methods.

 BS EN ISO 12100-1 (2010) Safety of mach inery - Part 1: Basic terminology and

methodology Part 2: Technical principles.

 BS EN 349(1993)+ A1 (2008) Safety of machinery - Minimum distances to avoid the

entrapment with human body parts.

 BS EN 953 (1998) Safety of machinery - Guards General requirements for the

design and construction of fixed and movable guards.

 BS EN 982(1996)+ A1 (2008) Safety requirements for fluid power systems and their

components. Hydraulics

McCONNEL LIMITED operates an IS O 9001:2008 quality management system,

certificate number: FM25970.

This system is continually assessed by the;

British Standards Institution (BSI), Beech House, Milton Keynes, MK14 6ES, UK

BSI is accredited by UK Accreditation Service, accreditation number: UKAS 003.

The EC declaration only applies if the machine stated above is used in

accordance with the operating instructions.

Signed …………………................ Responsible Person

CHRISTIAN DAVIES on behalf of McCONNEL LIMITED

Status: General Manager Date: May 2011

LIST OF CONTENTS

Page No.

Operator Section

General Information 1

Features & Specifications 2

Safety Information 3

Safety Decals & Warnings 6

Safety Devices & Emergency Stop 7

Machine Delivery 8

Machine Overview 9

Starting the Engine 14

Driving & Manoeuvring 15

Emergency Manual Control Unit 20

Pre-Operation Checks 22

Operation 23

Maintenance 25

Undercarriage Specifications 37

Electrical System Fuses & Relays 38

Troubleshooting 39

Parts Section

Chassis Assembly 42

Rubber Tracks 44

Equipment Mounting Assembly 46

Engine Cover Assembly 48

Machine Cover Assembly 50

Diesel Engine Assembly 52

Diesel Engine Components 56

Pumps Assembly 58

Actuator Assembly 60

Reversible Fan System 62

Diesel Fuel Circuit 64

Oil Tank Assembly 66

Electrical Components 68

Electrical Wiring 72

Control Transmitting / Receiving Units – Robocut Models 74

Control Transmitting / Receiving Units – Robocut ‘PURE’ Models 76

Intake & Drain Pumps 78

Change Over Valve Circuit 82

Tracks Hydraulic Circuit 84

Hydraulic Rams Circuit 88

Hydraulic Equipment Circuit 90

Flailhead Assembly 92

Rotors & Flails 96

Decal Kit 98

Service Parts 99

GENERAL INFORMATION

Always read this manual before attempting to operate the machine – whenever any doubt exists

contact your dealer or the McConnel Service Department for advice and assistance.

Use only McConnel Genuine Service Parts on McConnel Equipment and Machines

DEFINITIONS –The following definitions apply throughout this manual:

WARNING

An operating procedure, technique etc., which –

can result in personal injury or loss of life if not observed carefully.

CAUTION

An operating procedure, technique etc., which –

can result in damage to either machine or equipment if not observed carefully.

NOTE

An operating procedure, technique etc., which is –

considered essential to emphasis.

LEFT AND RIGHT HAND

These terms are applicable to the machine when it is viewed from the rear facing forwards.

Note: The illustrations in this manual are for instructional purposes only and may on occasion not show

some components in their entirety. In some instances an illustration may appear slightly different to that of

your particular model but the general procedure will be the same. E&OA.

MACHINE & DEALER INFORMATION

Record the Serial Number of your machine on this page and always quote this number when

ordering parts. Whenever information concerning the machine is requested remember also

to state the make and model of tractor to which the machine is fitted.

Machine Serial Number: Installation Date:

Machine Model details:

Dealer Name:

Dealer Address:

Dealer Telephone No:

Dealer Email Address:

FEATURES & SPECIFICATIONS

RoboCut

○40HP (29kW) 3 Cylinder ISUZU Diesel Engine

○Tracked Carriage Hydraulically Driven via Piston Pumps

○Self-Tightening Tracks

○Remote Controlled Operation (up to 150m range)

○Rubber Tracks with Removable Riveted Stirrups

○Rubber Stopper Spike Protection for Transport

○Potentiometer Speed Control from 0 to 100%

○Independent Cooling System for Hydraulic Circuits

○Self-Cleaning Reversible Fan

○Electronically Controlled, Hydraulically Powered Flail Head

○Proportional Joystick Speed Control – Forwards & Backwards 0 to 7km/h

○21 Litre Fuel Tank Capacity

○1280mm Carriage Width

○1.3m Flail Head capable of cutting materials up to 30mm diameter

○Machine Weight 1000kg

SAFETY INFORMATION

This machine has the potential to be extremely dangerous - in the wrong hands it can kill or

maim; It is therefore imperative that both owner and operator of the machine reads and

understands the following section to ensure they are fully aware of the dangers that do, or may

exist, and their responsibilities surrounding the use and operation of the machine.

The operator of this machine is responsible not only for their own safety but equally for the

safety of others who may come into the close proximity of the machine, as the owner you are

responsible for both.

When the machine is not in use it should be parked on a firm level site with the cutting head

resting on the ground and the starting key removed.

In the event of any fault being detected with the machine’s operation it must be stopped

immediately and not used again until the fault has been corrected by a qualified technician.

Before starting the machine the operator must read and understand all aspects of use and

maintenance of the machine as stated in this manual.

The machine must only be used by a responsible adult who is familiar with all aspects

relating to safe operation.

The machine must not be operated by children or non-authorised persons.

Operators must know the meaning of all operation and safety decals on both the machine

and the remote control unit.

Operators must know the procedure for switching the machine off normally and by using the

Emergency Stop.

Do not attempt to use the machine if the Emergency Stop switch is damaged or

malfunctioning.

Never use the machine with safety guarding removed or defective.

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