MBM IcreaseAIR Manuel utilisateur

icreaseAIR Digital Creaser

Operators Manual

6-2013

Version 3.0

WWW.MBMCORP.COM

800-223-2508

TABLE OF CONTENTS

SPECIFICATIONS…………………………………………………………………………………………….1a

SAFETY PROCEDURES/CARE & MAINTENANCE.………………………………………………….1b

COMPONENT IDENTIFICATION…………………………………………………………………………2

NOTES……………………………………………………………………………………………………..3

SETTING UP YOUR icreaseAIR………………………………………………………………………..4

Delivery Tray Assembly…………………………………………………………………………….4

Paper Stop Assemblies………………………………………………………………………….….5

MACHINE CONTROLS ………………………………………………………………………………………….6

PUMP CONTROLS……..............................................................................................6

PULSED FEED CONTROLS……………...…………………………………………………………………….7

TOUCH SCREEN CONTROLLER..........................………………………………………………….8

Perf Mode..........................……………………………………………….………9

Feeder Mode......................................…………………………….……...10

Crease Mode...................………………………………………….…….………10

Transport and Vacuum Operation Controls……………………………………………….………11

Programming for Crease Mode.....………..…….........…...............................……12

Half Fold.....................................................................................12

Tri-fold................................................................................……12

Z Fold........................................................................................12

Letter Fold..................................................................................12

Roll Fold.....................................................................................12

Gate Fold....................................................................................13

Double Gate.................................................................................13

Double Parallel..............................................................................13

Perfect Bind Double Hinge..............................................................13

Perfect Bind Single Hinge...............................................................14

Perfect Bind No Hinge....................................................................14

Custom Crease Setups...................................................................14

Saving/Recalling Custom Jobs..........................................................15

Micro Adjusting the Crease Position...................................................15

Batch Counter..........…………………………………………………………………..16

FEED TABLE ASSEMBLY………………………………………………………………………………….17

Component Identification…….…………………………………………………….17

Adjusting Feed Rails………..……………………………………………….………18

Setting the Automatic Feeder…………………………………………………….19

Squaring the Feed Rails…………………………………………………………….19

Micro Skew Adjustment …………………………………………………………..19

Height Adjustment Caliper.………………………………………………….……20

Loading the Feeder.…………………………………………………………………21

Checking the Sensor…………………………………….……..............…..........……22

Perf Shaft & Strike Plate……………………………………………………………22

Removing the Perf Shaft to Change Configurations………………………23

ROTARY PERF & SCORE ASSEMBLY…………………………………………………………..24-27

Component Identification………………………………………………………….27

Perforation & Scoring Assemblies……………………………………………….27

Gripper Wheel Perf Score Mounting……………………………………………28

Folding Direction of Paper…………………………………………………………28

RAC System (Rotary Actuated Creasing) Assembly……………………………………….29

Component Identification……………………………………………….………..29

Adjusting RAC rollers (depth of crease)…………………………………….. 30

Changing Lower Crease Die……………………………………………………... 30

TROUBLESHOOTING………………………………………………………………………………………..… 31

ELECTRICAL SPECIFICATIONS

Power Requirement: 110v, 60 HZ, AC, or International 230v, 50/60HZ, AC

20 amp line required for models with pump

Circuit Protection: 3 AMP Circuit Breaker, 3 AMP Fuse

NOTE: Older buildings, overloaded lines, and bad grounds can affect the

operation of your IcreaseAIR. A regulated dedicated line is recommended.

Operating the machine through a power strip is not recommended.

OPERATING SPEEDS

MODE 8.5 X 11 Sheet(est)

Perf Mode 12,000

Crease Mode 5500

SPECIFICATIONS

Net Weight: icreaseAIR…………………………………………………..350 lbs

Overall Dimensions: …………………………………………………………………..32”Lx27”Wx26”D

Boxed Dimensions: …………………………………………………………………48”Lx48”Wx52”H

Min. Sheet Size: ………………………………………………………………..5”x5”

Max. Sheet Size: …………………………………………………………………18”x20”

NOTE: The icreaseAIR is capable of handling many types of applications above and

beyond the standard specifications. It is possible to feed quite a variety of jobs, from

30” sheets to die cut stocks. However, the performance of the icreaseAIR on these

special applications is directly related to the experience of the operator.

SAFETY PROCEDURES

BEFORE USE:

•Read through the owner’s manual. Follow instructions CAREFULLY.

•NEVER use a wet area. Electric shock could occur.

•Use a GROUNDED outlet and a GROUNDED circuit. Do no use ungrounded

equipment on the same circuit.

•Always use a dedicated line. DO NOT use with line splitting surge protector.

DURING USE:

•Keep fingers and hands away from creasing bar, perf blades, and rubber

rollers.

•Keep cords clear of moving parts.

AFTER USE:

•Turn off machine at the top panel, then unplug the main power cord. This

will prevent damage to your machine by power/voltage spikes.

•To unplug cords, always grasp the plug body, never pull on cords to

disconnect. Wire fatigue and possible shock could result from improper

disconnect procedures.

BE ALERT! BE CAREFUL!

CARE AND MAINTENANCE

The icreaseAIR is a precision machine. It is very important to keep it free of excessive

dust, dirt and foreign matter. We recommend that you keep the machine covered

when not in use.

BEARINGS/BUSHINGS: The bearings are sealed roller bearings and are designed to

be self lubricating, however dirt and dust can get into them causing clogging and dirt

build up. It is recommended to oil them daily under heavy use or monthly under light

use. The Bushings are Bronze and require lubrication more frequently. Oil these once a

week under heavy use.

STRIKE DIE: The groove in the lower die should be cleaned periodically using a

toothbrush to remove any dirt or build up.

SENSOR EYE: Clean the lower reflector tape located on the plate under the strike plate

of the machine. Dust will cause the beam to not reflect correctly. Clean when

necessary.

REMOVEABLE SCREWS: When these show signs of wear or stripping, replace as soon

as possible. If these strip or hollow out they can be costly to remove. If you do keep

your icreaseAIR clean and in top condition, it will give you years of service.

COMPONENT IDENTIFICATION

REFERENCES

Air Feed Table Assembly

Delivery Tray

Pump with

Vacuum Valve

Perf and Score Assemblies

Crease Bar

Paper Stop

Touch Screen Pg. 8

Feed Table Assembly Pg. 17

Delivery Tray Pg. 4

Pump with Vacuum Valve Pg. 6,7

Perf and Score Assemblies Pg. 24-27

Crease Bar Pg. 29

Feed Rail Assembly

Touch Screen

Power Switch

NOTES:

icreaseAIR

SETTING UP YOUR icreaseAIR

This machine is 99% ready to go when it arrives on your dock. There are only a few

items that need to be put into position before it is ready to use. Those 2 items are

below:

DELIVERY TRAY ASSEMBLY

INSTALLING THE DELIVERY TRAY

Position the tray to slide it under the dowel pins and rest it on the lower dowel pins.

Upper Position shown below

Install on top of the first

dowel pin and under the

second.

Tuck Lip up as shown

PAPER STOP ASSEMBLIES

INSTALLING THE PAPER STOPS

There are 3 different paper stops. 2 will have bends and 1 will be straight. The straight

paper stop is the rear or back paper stop. The other 2 are the right and left paper stop

and should be positioned as shown below. They hold their position using a magnet

which makes it easy for adjustment. The positions for the paper stops will change for

each individual job. If the paper stops are set to close the paper will hit them as it exits

the machine and will cause a paper jam. If they are set too loose the paper will stack in

an unorganized manner. Getting the position correct is imperative to smooth operation

of the machine.

Now that the Machine is setup, let's learn how to use the machine. The

sections below will guide you through the operation of the machine.

MACHINE CONTROLS

There is one switch on the icreaseAIR the main power. Everything else is controlled by

the Touch Screen. MAIN POWER

On the operator side cover at the top on the right side is the main power button . This

is the on and off power for the machine. When pressed it will illuminate. This is how

you know the machine is on. Do not leave the machine on when not in use.

PUMP CONTROLS

The pump is controlled by the touch screen. Pressing the run button the pump is

powered on. Use the knobs on the pump (pictured below right) to control the output of

the pressure and vacuum. As illustrated on the knobs you can control the suction and

the blow affecting the stock. Use care to not remove the pump knobs completely as they

have a directional specific spring for each knob. Depending on the stock you are using

you will adjust these knobs to ensure proper feeding. The suction can be adjusted as

well as the vacuum pickup point to ensure enough suction to pull the bottom sheet. The

pressure will “fluff” the stack along the rails and make it easier to pull the bottom sheet

as well.

PULSED FEED CONTROLS

The feed button is the control of a pulsed suction valve that allows the machine to fully

control the feed of the paper. This mode of operations is a much more consistent way

to run the machine. While the output speed is slower the end result is much more user

friendly feed. To use the pulse suction press the FEED button on the Touch Screen.

When using the pulsed feed it is very important that the proximity sensor is adjusted

correctly. See the images below to identify the pulse sensor and position it needs to be

in.

Note: Make sure nothing is below the proximity sensor and it is

positioned between the sheet metal and perf shaft. If this position is

not correct the pulse feed will not work and the suction valve will stay

off.

Air Valve Assembly

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