Matelec FPC-15007-INT Instructions d'utilisation

MAIN ISOLATOR

DOC: FPC-15007-INT VER 1.0

PUMPCONTROL

OWNER’S

OPERATION

MANUAL

Single Pump Controller Installation

and Operating Instructions

MODEL: FPC-15007-INT

WELCOME TO SINGLE PUMP CONTROL

Your Single Pump Controller reects the superior quality and attention to detail in design, engineering and

manufacturing that has distinguished MATelec Products for decades. The controller incorporates the very latest in

micro-processor technology, ensuring you, the owner/operator, of many years of functional, reliable and ‘user friendly’

operation.

Please read this manual prior to installation and operation of the controller.

• Prior to Installation, ensure power supply is isolated.

• Power supply must be Circuit Breaker Protected. (Qualied Electrician to determine appropriate amp rating.)

• Electrical connection to the panel must be carried out in accordance with ‘Connection Instructions’, see page 3.

• Addition or modications to the control panel are not permitted and will void warranty.

• The controller is not intended for use by children or inrm persons without supervision.

• Repairs to the Controller must only be carried out by a suitably qualied Electrician

SAFETY

WARNING: All electrical connections must be carried out by a suitably qualied and

registered electrician

SAFETY 2 CIRCUIT DIAGRAM 7

INSTALLATION 3 AT A GLANCE 8

Mounting Indicators

Connection Push Buttons

GETTING STARTED 4

Operations

Features

CONTENTS

THIS CONTROLLER MUST BE INSTALLED OUTSIDE OF A HAZARDOUS AREA

AS DESCRIBED IN AS/NZS 3000 SEC 7.7

FRONT SIDE VIEW

Top

Bottom

Top

Bottom

WIRING CONNECTION DETAIL

FPC-15007

DOC: FPC 15007-INT

VER 1.0

WARNING: HIGH VOLTAGE

ALL ELECTRICAL CONNECTIONS MUST BE CARRIED OUT

BY A SUITABLY QUALIFIED ELECTRICIAN

ACCESS BY AUTHORISED PERSONNEL ONLY

2 FLOAT SWITCH SYSTEM

3 FLOAT SWITCH SYSTEM

4 FLOAT SWITCH SYSTEM

INDICATOR LIGHTS GUIDE

NO FLOAT SWITCH

CONNECTED TO INPUT 2

START

LEVEL

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

STOP

LEVEL

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

COMMON

N/O CLOSE ON RISE

HIGH

LEVEL

BLUE NOTREQUIR ED

415Vac

MAINS POWER

SUPPLY

PUMP 415Vac

BRIDGE

IF NOT

REQUIRED

BRIDGING

WIRE TO

REMAIN IN

LOW LEVEL

BRIDGING

WIRE TO

REMAIN IN

LOW LEVEL

STOP

START

LEVEL

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

COMMON

N/O CLOSE ON RISE

STAND BY

HIGH

LEVEL

BLUE NOTREQUIR ED

415Vac

MAINS POWER

SUPPLY

PUMP 415Vac

BRIDGE

IF NOT

REQUIRED

NO FLOAT SWITCH

CONNECTED TO INPUT 1

SUPPLY

415Vac Connections

EP1 P2 P3NE A1 A2 A3 Input 1

Low

Level

Input 2

Stop

Level

Input 3

Start

Level

Input 4

High

Level

INPUT SWITCHES

T1 T2

THERMAL

12Vdc Connections

COMMON

FAULT

BMS

VOLT/FREE

PUMP

SUPPLY

415Vac Connections

EP1 P2 P3NE A1 A2 A3 Input 1

Low

Level

Input 2

Stop

Level

Input 3

Start

Level

Input 4

High

Level

INPUT SWITCHES

T1 T2

THERMAL

12Vdc Connections

COMMON

FAULT

BMS

VOLT/FREE

PUMP

ON STEADY

A pump fault/overload has occured

FLASHING

A prime loss fault has occured

MOMENTARY PRESS

To mute audible buzzer

PRESS FOR 3 SECS

To reset alarms and faults

PRESS CONTINUOUS

To test indicator lights,

strobe and siren

ON STEADY

Pump is switched on to run

ON STEADY

A high level alarm has been present for the preset time

FLASHING

A low level alarm is present

MUTE/

RESET

PUMP ON

LEVEL ALARM

FAULT

NO FLOAT SWITCH

CONNECTED TO INPUT 1

415Vac

MAINS POWER

SUPPLY

PUMP 415Vac

BRIDGE

IF NOT

REQUIRED

SUPPLY

415Vac Connections

EP1 P2 P3NE A1 A2 A3

WORKING

LEVEL FLOAT

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

HIGH

FLOAT LEVEL

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

Working

Level

Float

Switch

INTRINSICALLY SAFE

BARRIER RELAY

CONNECTIONS

T1 T2

THERMAL

12Vdc

PUMP

COMMON

FAULT

BMS

VOLT/FREE

REMOVE

BRIDGE

WIRE TO USE

LOW LEVEL

FLOAT

High

Level

Float

Switch

24Vdc

Mounting

Frame/

Wall

MAINISOLATOR

INSTALLATION

CONNECTION

MOUNTING

1. Controller enclosure must be

mounted in a vertical position.

2. Ensure mounting method does

not compromise enclosure

weather proof rating.

3. Ensure access to main isolator is

not restricted.

4. Ensure cables/conduits entering

the panel have mechanical

protection and that the

penetrations are sealed and do

not compromise the weather

proof rating of the enclosure.

Note: Controller must be earthed and all electrical connections must be carried out by a suitably qualied

Electrician. For Single Working Level Float Switch Applications, connect to “Start (Input 3)” terminals only, and NO

bridge wire is required in “Stop (Input 2)” terminals.

OPERATION

This controller can perform control functions for most Single Pump pumping applications. It is more than likely that the

control parameters have already been set up for your particular application, however, hereunder you will nd details

of the setup and conguration options.

There are 6 DIP switches located on the lower side of the control module, which allows for selecting “mode” and

“feature”options, as per the following table:

DIP Switch Position Function

1/2 O󰀨/On

Mode A: Standard typical oat switch conguration (Start,Stop and High Level). No Low Level

Mode B: Standard conguration plus low level (Start,Stop and High Level).

Mode C: Standard conguration plus Prime Loss enabled, on Low Level (Input 1)

Mode D: Pressure Pumping conguration (Lead, Lag and Low Pressure)

O󰀨 Operating Pump alternates each time a pump start is triggered, or after 30 minutes continuous running.

On Operating Pump alternates after 6 hours continuous running.

O󰀨 Anti-seize Timer disabled

On Anti-seize Timer 6 seconds every 7 days enabled

O󰀨 When placed in Manual Mode, pump remains in Manual Mode

On When placed in Manual Mode after 5 minutes the pump will revert to Auto

6 O󰀨

High Level Alarm automatically resets upon open circuit of high level input. High Level alarm

has 15 minute delay.

High Level Alarm can only be reset manually. High Level Alarm has 5 minute delay.

Mode A: Standard Conguration

Start/Stop/High Level operation. When the Pump Start input is closed contact (triggered), the Duty Pump

will be turned on. The pump will remain on until both the Pump Start and Pump Stop Inputs have turned o󰀨

(Open Circuited). Upon High Level, both pumps will run until the Pump Stop Input turns o󰀨.

Input Function

Input 3 Pump Start/Stop

Input 4 High Level

In addition to this, there is a maximum idle timer, which will trigger a Pump Start condition, if either pump has not run

for 4 hours, and the Stop Float Contacts are closed. The pump will continue to run until the Stop Float Contacts open.

Input functions are as follows:

Anti-Seize Timer

With DIP Switch 4 set to “On”, the Anti-seize timer will automatically run the pumps for 6 seconds, every 7 days. This

pump operation will completely override all inputs including the low level (if enabled). This feature will only run pumps

that are set in Auto. This “Pump Run”, will alternate between Pump 1 and Pump 2. A pump that has been locked out

due to a fault will not run.

Manual Mode Timeout

With DIP Switch 5 set to “On” the pump will only remain in Manual Mode for 5 minutes, after which time, it automatically

reverts to Auto.

High Level Alarm Reset

With DIP Switch 6 set to “O󰀨”, the High Level Alarm will automatically reset once the High Level input opens circuit.

The controller will also use the alternate High Level Alarm Delay. Typically used for Storm Water applications. High

Level Alarm delay in this mode is 15 minutes. Setting this DIP Switch to “On”, will cause the High level Alarm to

remain active until the controller is reset. The High Level Alarm will use the standard High Level Alarm activation delay.

Typically used for Sewerage applications. High Level Alarm delay in this mode is 5 minutes.

Audible and Visual Alarm Test

Setting this DIP Switch to “On”, will cause the High level Alarm to remain active until the controller is reset. The High

Level Alarm will use the standard High Level Alarm activation delay. Typically used for Sewerage applications. High

Level Alarm delay in this mode is 5 minutes.

Fault Reset

To reset all faults on the controller, press and old the Mute/Reset button on the Keypad continuously for a period of 3

seconds until an acknowledgment beep is heard.

Pump Fault

A Pump Fault is indicated for two types of faults. A Thermal Overload will be indicated by way of a steady Fault

Indicator Light when the overload opens the contact for 3 seconds. Prime loss will be indicated by ashing the pump

fault light slowly.

Level Alarms

A High Level Alarm is indicated by way of a steady Level Alarm Indicator Light.

A Low Level/Low pressure Alarm is indicated by way of a Flashing Level Alarm Light.

Auto Silencing Alarm Feature

The audible Alarm is programmed to sound for 5 minutes continuously, unless muted and will thereafter automatically

silence and enter “Chirp” mode. In “Chirp” mode, the Audible Alarm will sound briey (2 seconds) every 5 minutes.

Intrinsically Safe

Barrier Relay

11 12 13 14

31 32 33 34

41 42 43 44

51 52 53 54

415 Vac Supply

NEL3L2L1

Main

Isolator

MSW1

Circuit

Breaker 2A

CB1

+24 Vdc -24 Vdc

A1 A2

Contactor 18A

240Vac

Contactor 1

L1 T1

L2 T2

L3 T3

Contactor 3P

240V 240N

12V 0V Transformer 12Vac

12 Vac 0Vac

95 96

NC Contact

TOL 1

Strobe

LightBuzzer

415VAC

Pump

Thermal Overload

TOL1

123456

Working

Level

Float

High

Level

Float

Intrinsically Safe

Barrier Relay

Connections

24Vdc

Thermals

Inline

Relay

12Vdc

Common

Fault

BMS

Volt Free

R1/1

L N

+ -

24Vdc Power Supply

CIRCUIT DIAGRAM

AT A GLANCE

INDICATORS PUSH BUTTONS

DISTRIBUTED BY: INSTALLATION DATE:

SERIAL NUMBER:

KEYPAD

MANUFACTURED BY MATelec AUSTRALIA EMAIL: [email protected]

MATelec reserves the right to alter technical specications without notice.

A quick reference to the

controller’s Keypad and

Indicator functions and

meanings.

POWER ON

Power is turned on.

LEVEL ALARM ON

A high level alarm has been

present for the preset time.

FLASHING

A low level alarm is present.

ON STEADY

Pump switched on to run.

ON STEADY

A pump fault/overload has

occurred.

FLASHING A prime loss

fault has occurred.

Silences the siren and if held

down for 3 seconds, clears all

faults

If selected (the LED indicator

will conrm if on) the particular

pump is set to Automatic

Pumping Mode

Turns pump o󰀨

If selected (the LED indicator

will conrm if on) the pump is

set to Manual Pumping Mode

POWER ON

LEVEL ALARM

PUMP ON

FAULT

AUTO

MAN

OFF

MUTE/

RESET

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