Masterflex I/P MFLX77603-20 Manuel utilisateur

OPERATING MANUAL:

MASTERFLEX®I/P MFLX77603-20

RAPID-LOAD®

PUMP HEAD

Model Nos.

MFLX77603-20

MFLX77603-22

MFLX77603-50 ATEX

MFLX77603-52 ATEX

A-1299-7519

Edition 02

(US & Canada only) Toll Free 1-800-MASTERFLEX • 1-800-637-3739

(Outside US & Canada) 1-847-381-7050

www.avantorsciences.com/masterflex • [email protected]

I/P®

Masterflex

ii MASTERFLEX®I/P®Rapid-Load®Pump Head Operating Manual

Preface

MASTERFLEX®, I/P®RAPID-LOAD®– Reg TM of Masterflex LLC

C-FLEX, NORPRENE, PHARMED, TYGON—Reg TM Saint-Gobain Performance Plastics Corp.

Trademarks bearing the ®symbol in this publication are registered in the U.S. and in other countries.

PUMP FOR LIQUIDS

ORIGINAL INSTRUCTIONS

Masterflex iiiMASTERFLEX®I/P® Rapid-Load®Pump Head Operating Manual

WARNING: Turn off drive before removing or installing tubing. Fingers

or loose clothing could be caught in the rollers.

ATEX Rating: The models are rated as Group II, Category 3 (Zone 2) equipment

using constructional safety (c) protection, with a T6 (<85° C) temperature

classification for use in Gas Group IIC (acetylene) environments:

North American Rating: Class I, Division 2, Groups A, B, C, & D, T6

Risk of Danger. Consult Operator’s manual for nature of

hazard and corrective actions.

CAUTION: Risk of crushing. Keep fingers away from

rotor while pump is in operation. Stop pump before

loading or unloading tubing.

This product is not designed for, nor intended for use in

patient connected applications; including, but not limited

to, medical and dental use, and accordingly has not been

submitted for FDA approval.

This product (except models MFLX77603-50 & MFLX-

77603-52) is not designed for, nor intended for use in

hazardous duty areas as defined by ATEX or the NEC

(National Electrical Code); including, but not limited to use

with flammable liquids. Consult the factory for products

suitable for these types of applications.

Preface

Safety Precautions

SAFETY

PRECAUTIONS

Explanation of

Symbols

WARNING:

Product Use

Limitation

Masterflex

iv MASTERFLEX®I/P®Rapid-Load®Pump Head Operating Manual

Table of Contents

Page

INTRODUCTION ..............................................1-1

General Description ............................................1-1

SETUP AND OPERATION ......................................2-1

Pump Drive Compatibility ........................................2-1

Mounting Pump Head to Drive ....................................2-1

Selecting Tubing ...............................................2-2

Loading Tubing ................................................2-2

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

MAINTENANCE ..............................................3-1

Replacement Parts .............................................3-1

Cleaning Pump Head............................................3-2

SPECIFICATIONS .............................................4-1

WARRANTY, PRODUCT RETURN, and TECHNICAL ASSISTANCE ...5-1

Warranty .....................................................5-1

Product Return ................................................5-2

Technical Assistance ...........................................5-2

Section 1

Section 2

Section 3

Section 5

Section 4

Masterflex vMASTERFLEX®I/P® Rapid-Load®Pump Head Operating Manual

Figures

Page

Mounting Holes ...............................................2-1

MASTERFLEX®I/P®Rapid-Load®Pump Head ........................2-2

Loading Tubing ................................................2-3

Exploded View of Pump .........................................3-1

Figures

Masterflex

1-1 MASTERFLEX®I/P®Rapid-Load®Pump Head Operating Manual

General Description

Section 1 Introduction

The MASTERFLEX® I/P® Rapid-Load® Pump Head delivers in excess of

17 L/min flow at normal MASTERFLEX operating speeds and pressures.

It is designed for optimal pumping in the clockwise direction. There

are two mounting positions. Tubing entry and exit are either on the left

side or right side of the pump when mounted on a MASTERFLEX I/P

Drive. The pump will operate with any MASTERFLEX I/P drive with

580 oz-in (42kg·cm) or more output torque.

Masterflex 2-1MASTERFLEX®I/P® Rapid-Load®Pump Head Operating Manual

Section 2 Setup and Operation

The I/P® Rapid-Load® Pump Head has a standard shaft interface to

accommodate MASTERFLEX I/P Pump Drives. Pump drive must provide

580 in-oz (42kg·cm) torque.

NOTE: These drives are usually designated as capable of driving two or

more Pump Heads.

1. Check that pump drive is turned OFF. Install mounting plate using

four (4) #10-24 PFHS (furnished). (Labeled “A” in Figure 2-1.)

2. If using Open Head Sensor (label “C”), pull the connector from

underside of pump head and let hang free. When mounting pump

head, use caution not to pinch cable.

3. Align pump shaft tang with slot in motor shaft.

4. Slide Pump Head alignment holes over pins, check that pump is fully

seated.

5. Secure pump to pump drive with the four (4) #10-32 PPHS mounting

screws (furnished). (Labeled “B” in Figure 2-1.)

6. After mounting pump head. If Open head Sensor is used, connect one

end of the cable to the pump head cable. Run cable under drive unit

and connect to socket marked OHS on the rear of drive.

Figure 2-1. Mounting Holes

Pump Drive

Compatibility

Mounting Pump

Head to Drive

Masterflex

2-2 MASTERFLEX®I/P®Rapid-Load®Pump Head Operating Manual

Pumps accept only MASTERFLEX I/P® Precision tubing sizes I/P 26, I/P

73, I/P 82 or I/P High-Performance tubing sizes I/P 70, I/P 88, I/P 89.

Use only MASTERFLEX tubing that is surface-printed with the tubing

designation.

WARNING: Turn off drive before removing or installing tubing.

Fingers or loose clothing could be caught in the rollers.

1. Lift Door Latch to open, Figure 2-2, Occlusion bed will retract as the

door is opened.

Section 2

Setup and Operation

Figure 2-2. MASTERFLEX I/P Rapid-Load Pump Head

Selecting Tubing

Loading Tubing

Latch

Tubing

Tachometer

Window

Masterflex 2-3MASTERFLEX®I/P® Rapid-Load®Pump Head Operating Manual

2. Depress tubing retainer (Figure 2-3) and insert tubing. Tubing will be

held in place by retainer spring.

3. Insert the MASTERFLEX tubing inside tubing guide and around

rotor, depress tubing retainer and insert tubing. Pull tubing snug

against roller with the ends of the tubing extending out of the tubing

entrance and tubing exit as shown in Figure 2-3 and release tubing

retainer. Tubing should be centered on roller.

4. Ensure tubing is correctly loaded and close door until the latch is

snapped closed. Lightly pull one end of tubing to remove any slack.

Proceed to pump operation.

Figure 2-3. Loading Tubing

1. Connect pump tubing to desired fluid source and destination.

2. Start pump drive and set desired speed.

Section 2

Setup and Operation

Loading Tubing

(continued)

Operation

Occlusion Bed Rotor Retainer Tubing

OHS

Sensor

Masterflex

3-1 MASTERFLEX®I/P®Rapid-Load®Pump Head Operating Manual

Section 3 Maintenance

Maintenance is limited to replacement of the parts listed in the

replacement parts list and cleaning the Pump Head.

Replacement Parts

Figure 3-1. Exploded View of Pump

Ref Description Part No.

AReplacement Door Kit 77603-80

BReplacement Rotor Kit (For 77603-xx) 77603-81

CReplacement Thin Wall Retainer & Spring Kit (For 77603-20) 77603-85

DReplacement Thick Wall Retainer & Spring Kit (For 77603-22) 77603-86

EReplacement Open Head Sensor Kit 77603-82

FReplacement Occlusion Kit, Thin Wall (I/P Size 26, 73, 82) 77603-87

GReplacement Occlusion Kit, Thick Wall (I/P Size 70, 88, 89) 77603-88

(A)

(B)

(F or G)

(C or D)

(E)

Ce manuel convient aux modèles suivants

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