MasterCraft MIG Manuel utilisateur

INSTRUCTION MANUAL

MIG/FLUX-CORE WIRE FEED

WELDER KIT

058-8195-2

Quick Start Guide

If any parts are

missing or damaged,

or if you have any

questions, please call

1-800-689-9928.

Read and understand this instruction manual

thoroughly before using the product. It contains

important information for your safety as well as

operating and maintenance advice.

Keep this instruction manual for future use. Should

this product be passed on to a third party, then this

instruction manual must be included.

MIG/FLUX-CORE WIRE FEED WELDER KIT 058-8195-2

QUICK START GUIDE

MIG/FLUX-CORE WIRE FEED WELDER KIT 058-8195-2

STEP 1

Installing the wire

Remove the nozzle (1) and contact tip (2) from

the end of the torch assembly. Identify the

leading end of the wire secured on the edge of

the wire spool. Place the spool on the hub with

the wire passing from the bottom of spool into

the drive mechanism.

pages 16-17, steps 1-4

STEP 2

Setting the wire tension

Press the trigger on the gun. Turn the drive

tension adjustment knob (1) clockwise, and

increase the drive tension until the wire seems

to feed smoothly without slipping.

page 18, steps 1-2

MC-588195-06

MC-588195-24

STEP 3

Operation

Hold the torch in one hand and turn the wire

speed dial with the other hand to its maximum

position. Pull the trigger (1) on the torch to

start an arc. Drag the torch toward the user

while simultaneously turning the wire speed

dial counterclockwise. page 20,

steps 4-5

(Please see page 21 for welding techniques if

needed.) MC-588195-25

TABLE OF CONTENTS

MIG/FLUX-CORE WIRE FEED WELDER KIT 058-8195-2

QUICK START GUIDE

TECHNICAL SPECIFICATIONS 3

SAFETY GUIDELINES 4–8

KEY PARTS DIAGRAM 9

IMPORTANT INFORMATION 10–13

ASSEMBLY INSTRUCTIONS 14–18

OPERATING INSTRUCTIONS 19–27

MAINTENANCE 28

TROUBLESHOOTING 29–30

MAIN CIRCUIT CHART 31

EXPLODED VIEW 32

PARTS LIST 33

WARRANTY 34–35

TECHNICAL SPECIFICATIONS

MIG/FLUX-CORE WIRE FEED WELDER KIT 058-8195-2

POWER SUPPLY single-phase, 120 V, 60 Hz

NO-LOAD VOLTAGE 30V

OUTPUT CURRENT 35-80 A (Peak 130 A)

DUTY CYCLE 20% @ 80 A

WIRE USED MIG and flux-core wire

WIRE DIAMETER 0.023", 0.030", 0.035"

DIMENSIONS (L x W x H) 17.6" x 9.4"x 14.5"

WEIGHT 62 lb 10 oz

(28.42 kg)

Welding mode Materials For metal thickness Use wire size

Flux core Steel

20-gauge-5/32"

0.03" (1/32") 0.8 mm

0.035" (5/128") 0.9 mm

5/128-5/32"

1.0-4.0 mm

MIG Steel, Stainless steel

20-gauge-1/8"

0.03" (1/32") 0.8 mm

0.023" (3/128") 0.6 mm

5/128-1/8"

1.0-3.0 mm

SAFETY GUIDELINES

MIG/FLUX-CORE WIRE FEED WELDER KIT 058-8195-2

This manual contains information that relates to PROTECTING PERSONAL SAFETY and PREVENTING

EQUIPMENT PROBLEMS. It is very important to read this manual carefully and understand it

thoroughly before using the product. The symbols listed below are used to indicate this information.

Note- The word “Note” is used to inform the

reader of something he/she needs to know about

the tool.

PERSONAL SAFETY

These precautions are intended for the personal safety of the user and others working with the user.

Please take time to read and understand them.

DANGER!

Potential hazard that will result in serious

injury or loss of life.

WARNING!

Potential hazard that could result in

serious injury or loss of life.

CAUTION!

Potential hazard that may result in

moderate injury or damage to equipment.

SAFETY GUIDELINES

MIG/FLUX-CORE WIRE FEED WELDER KIT 058-8195-2

DANGER!

Potential hazard that will result in serious injury or loss of life.

•Keep children or other personnel away from the work area while welding. Do

not allow children to handle the welder.

•Do not use the welder in the presence of flammable liquids or gases. Sparks

that are created during use may ignite gases.

• Do not operate the welder in humid, wet, or poorly ventilated areas.

• Use appropriate shield to prevent other personnel from being affected by

harmful rays.

• Always ensure that a fire extinguisher is available in adequate distance

within the welding environment.

• Do not repair or maintain the welder while the power is on.

•Risk of electric shock: Do not touch electrical live parts or metal

components connected to the welding wire, as doing so may cause fatal

shock and severe burns. Secure the ground lead before welding. Wear dry

protective apparel like coat, shirt, gloves, and insulated footwear.

•Risk for breathing: Never directly inhale the emission of harmful fumes when

welding on coated materials like galvanized, cadmium plated or contacting

zinc, mercury, or barium.

•Risk of fire: Do not weld on containers or pipes that contain flammable,

gaseous, or liquid combustibles. Remove all flammable materials within 35

feet of the welding arc or tightly cover the flammabe materials with fireproof

covers. To prevent any unintended arcs after welding, cut off the excess wire

that extends past the end of the nozzle more than ¼".

•Risk of burns: Do not touch the welded materials with bare hands, as the

welded materials are hot and can cause severe burns.

SAFETY GUIDELINES

MIG/FLUX-CORE WIRE FEED WELDER KIT 058-8195-2

•Risk of explosion: Keep high pressure shielding gas cylinder away from

welding or electrical circuits. Do not touch the cylinder with MIG gun and do

not weld on the cylinder. Use proper regulators, gas hoses, and fittings for

the specific application.

• Do not expose the welder to rain.

•Risk of UV and IR arc rays: Do not look at the welding arc without proper eye

protection, as the welding arc produces ultraviolet (UV) and infrared (IR) rays.

Use screens or other barriers to protect other personnel from the rays.

SAFETY GUIDELINES

MIG/FLUX-CORE WIRE FEED WELDER KIT 058-8195-2

WARNING!

Potential hazard that could result in serious injury or loss of life.

•Do not allow unskilled or untrained individuals to install and operate this

welder.

•Before operating the welder, check the insulation of the ground cable, power

cord, and welding cable for damage. Replace or repair the damaged

components before using the welder.

• Keep hands and fingers away from moving parts and stay away from the

drive rolls while the welder is in use.

• Do not allow any body part of the user to come in contact with the welding

wire while holding the welding gun.

• Do not allow the user to drape cables over or around the body.

• Do not point MIG gun toward the user or other personnel.

• Do not allow a person to use electronic devices such as pacemakers in the

welding area.

• Consult a doctor before using any electric arc welder or cutting device.

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