marposs P5 Manuel
15/05/02 P5_OperatorGuide.doc
P5
OPERATOR GUIDE
In-process Application
CE
This product complies with EMC requirements as defined by directives:
89/336/CEE dated 03.05.1989
92/31/CEE dated 28.04.1992
93/68/CEE dated 22.07.1993
This product is intended to operate in industrial locations; it is not intended for connections to a
public mains network but is intended to be connected to a power network from a high or medium
voltage transformer.
SAFETY WARNINGS
Follow the grinder manufacturer’s safety procedures.
Follow all safety procedures at the gauge system location.
There are NO Customer serviceable parts inside the P5. Always call technical service
MANUFACTURER:MARPOSS S.p.A.
ADDRESS:Via Saliceto 13, Bentivoglio (BO) Italia
http://www.marposs.com
SYSTEM SOFTWARE:from V3.1 to V3.5
HARDWARE MODEL:_________________
APPLICATION SOFTWARE:_________________
MANUAL CODE NO.: D293xxxxUC
DATE OF ISSUE:May 10, 2002
EDITION:-------------------
ISSUED BY:MARPOSS S.p.A., Via Saliceto 13, Bentivoglio (BO) Italy
Data reported in this book are to be referred to standard system software releases indicated in this page.
In case of application with different software release the relevant manual can be requested to the
nearest Marposs Distributor Office making reference to software code “CMxxxxxxxx” printed on the label
in the electrinic gauge back.
MARPOSS S.p.A. mai change the features and data reported in this booklet in any moment and without
notice, in order to inprove the product.
The descriptions reported in this book do not authorize any tampering by non-authorized personnel.
The warranty on the equipment will decay if such tampering is found.
Print performed from: www.marposs.com
© Copyright 2002
P5 – Operator Guide I
TABLE OF CONTENTS
1. INTRODUCTION ................................................................................................................1
1.1. Operator Guide.............................................................................................................1
1.2. Conventions..................................................................................................................1
1.2.1. Interface between gauge and user ...................................................................................1
1.2.2. Operator Guide .................................................................................................................1
2. HOW THE GAUGE IS ORGANIZED..................................................................................3
2.1. Operating modes ..........................................................................................................3
2.2. Software structure.........................................................................................................3
2.3. Folders..........................................................................................................................5
2.4. Sub-folders ...................................................................................................................6
2.5. Pages ...........................................................................................................................6
2.6. Menu maps...................................................................................................................7
3. USE ....................................................................................................................................9
3.1. Front panel ...................................................................................................................9
3.1.1. Keys................................................................................................................................ 10
3.1.2. Keypad............................................................................................................................ 11
3.1.3. Combination of keys........................................................................................................ 11
3.1.4. F keys ............................................................................................................................. 12
3.1.5. Defining the HOT keys .................................................................................................... 13
3.1.6. Deleting The HOT keys................................................................................................... 13
3.2. Getting around the Program .......................................................................................14
3.2.1. Cursor controls................................................................................................................ 14
3.2.2. Hot keys.......................................................................................................................... 15
3.2.3. Defining the HOME key................................................................................................... 15
3.2.4. If you get lost................................................................................................................... 15
3.3. Panel test / View the software version........................................................................16
4. MAKING CHANGES ........................................................................................................17
4.1. Selecting predefined values........................................................................................17
4.2. Changing Numerical Values .......................................................................................17
4.3. Undoing Changes.......................................................................................................18
5. PART TYPES AND CYCLES...........................................................................................19
5.1. Selecting Part Types and Cycles................................................................................19
6. GAUGE SYSTEM TROUBLESHOOTING .......................................................................21
6.1. Zero Troubleshooting..................................................................................................21
6.1.1. Cannot Mechanically Zero............................................................................................... 21
6.1.2. Cannot Electrically Zero ..................................................................................................21
6.1.3. Cannot make Zero Adjustments...................................................................................... 21
6.1.4. Zeroing page is blank...................................................................................................... 22
6.2. Part Types and Cycles................................................................................................23
II P5 – Operator Guide
P5 – Operator Guide 1
.
Introduction 1
1.
INTRODUCTION
Gauge computer used to control the grinding cycle. It can be customized to a variety
of applications and measuring heads. The gauge can control and integrate touch
probes and ultrasonic microphones in order to monitor air gap and crash protection.
The gauge processes the signals coming from the measuring head/s and/or the
various sensors and supplies information on the measurement to the machine’s logic
system. There are up to 7 outputs (controls) for changing feed rates and when the
zero size of the workpiece is reached to retract the grinding wheel.
Optional features include TIR, Ovality, Remspeed and Stock Removal.
1.1.
Operator Guide
This guide is customized to the grinding machine on which the gauge is installed and
describes its specific measurement application.
This guide was written for the machine operator. It will also be useful for plant
personnel who must perform maintenance and assistance technicians.
This guide describes the following gauge operator functions:
Selecting part types and cycles.
Viewing the measurement screens.
Zeroing the gauge system.
Correcting the measuring cycle zero.
Viewing and modifying the grinding cycle controls.
1.2.
Conventions
Conventions are standard methods of representing components or functions.
1.2.1.
Interface between gauge and user
The gauge software uses graphics and/or icons to show the various functions and
make comprehension and use easy and intuitive.
Other conventions used in this program are:
Numbers or text inside a dotted line can be changed.
Icons or text that appear as a phantom image (or grayed out) cannot be selected
on that page or are not available for the application and its options.
1.2.2.
Operator Guide
In order to make this guide easy to use, several typographical conventions were
chosen:
Folders, sub-folders and page names are in Italics.
Numbers or choices that can be changed are within quotes; i.e. “100 µm".
Front panel keys or software buttons are shown using the actual icon.
Section title references within the text are in bold.
Names of operator functions are followed by their icon.
21.
Introduction P5 – Operator Guide
P5 – Operator Guide 2
.
How the gauge is organized 3
2.
HOW THE GAUGE IS ORGANIZED
2.1.
Operating modes
The gauge has two modes of operation – automatic and manual.
MODE ICON FUNCTIONS
Automatic
Used during the grinding cycle for:
Monitoring workpiece size.
Viewing the zero values summary.
Viewing the measurement application.
Viewing or changing the control points.
Making zero (size) adjustment.
Manual
Used for:
Monitoring workpiece size.
Viewing the zero values summary.
Viewing the measurement application.
Changing the control points.
Making zero (size) adjustment.
Zeroing the gauge system.
Changing damping values for interrupted surfaces.
2.2.
Software structure
The gauge Software is divided into folders. Similar functions are grouped into sub-
folders. Related sub-folders are contained in folders. Each matter takes one or more
pages of a sub-folder.
Each page, sub-folder and folder is assigned an icon.
Each folder has three sections:
Icons across the top indicate the folder.
Sub-folders contained in the folder.
Messages and information along the bottom.
Folders
Sub-folders
42.
How the gauge is organized P5 – Operator Guide
Each page has three sections:
Icons across the top indicate the page.
Function information in the middle including software buttons.
Messages and information along the bottom
Message and Information section
1 234567
NAME ICON FUNCTION
1Message Either the name of the highlighted icon or button or
instructions on which button to press.
2Part number Currently selected workpiece number. The
software can handle up to 16 different workpieces.
3Cycle
number
Currently selected cycle number. The can handle
up to 16 different cycles.
4
Measurement
application
A graphical representation of the programmed
application. In this case “Single diameter
measurement for external”.
Data display The operator is viewing data
5
Data entry The operator is changing data.
6In-process The amplifier is configured for In-process
measuring cycles.
Manual
7 Mode
Automatic
Pages
Function
information
P5 – Operator Guide 2
.
How the gauge is organized 5
2.3.
Folders
Seven main folders contain all the functions of the gauge.
FOLDER NAME ICON FUNCTION MODE
Viewing Viewing of measurements, zeroing
conditions and application program-
ming.
General
Adjustments
Gives access to the pages for zero
adjustments and modification of control
points value.
Utilities Gives access to the following
environments:
-measuring head setup (mechanical
zeroing),
-electrical zeroing,
-zero adjustment,
-viewing the controls points,,
-viewing measurement damping for
interrupted surfaces,
-viewing the measurement,
-zeroing summary,
-viewing the programmed data.
Programming Gives access to the environment where
the specific measuring cycle is
parametrized.
Inputs & Outputs Allows to select the I/O’s involved in the
test bit function and gives access to
arm ratio and retraction value
autoacquisition functions (if available).
External Info Allows viewing the current configuration
for the specific application.
Note: The Viewing, General Adjustments and Utilities folders are described in
this Operator Guide. The other folders are described in the “Programming
Manual”.
62.
How the gauge is organized P5 – Operator Guide
The highlighted icon shows the current folder. The message in the lower left
corresponds to the selected icon, in this case, the Utilities folder.
2.4.
Sub-folders
The sub-folders are the second level of the gauge software structure, and contain
pages with similar functions.
Use or to highlight the sub-folder icon and press
Enter
to access. The
message in the lower left is the name of the highlighted sub-folder.
2.5.
Pages
The pages are the third levels of the gauge software structure. Each contains a
separate function with information and software buttons to perform that task.
In the example above, the page for viewing the measurement is shown. The
measurement is shown as a digital value and on a bargraph. Electrical zeroing can be
done from this page (zeroing button). The measuring head used has retraction, so the
status of that function is also shown.
Folder icon
Sub-folder
Sub-folder
name
Zeroing button
Digital value of
measurement
Measurement
value on bargraph
Page icon
Measuring head
programmed
Retraction
status
Current folder
Name of the
highlighted folder
Other folders
Table des matières
Autres manuels marposs Contrôleurs
