Manning YB8 Manuel utilisateur

Operating and

Instruction Manual

Manual No. YB

Revision 0-600 w/12 March 2014 Errata

MODEL YB8

STATIONARY

PERISTALTIC SAMPLERS

Manning Environmental, Inc.

101 Bar T Drive

Florence, Texas 76527-4445 USA

Office: (800) 863-9337

(254) 793-9955

Fax: (254) 793-9965

www.manningenvironmental.com

Manning Environmental Limited Factory Warranty

Manning Environmental, Inc., warrants this product to the original purchaser against any defects that are

due to faulty workmanship or material for a period of one year (365 days) from the date of shipment.

During the warranty period Manning Environmental, Inc. will repair or replace, at its sole discretion, any

defective equipment or parts. Manning’s liability is strictly limited to repair and/or replacement. Any

product repaired or replaced under this warranty will be warranted only for the remainder of the original

product warranty period.

This warranty does not apply to consumable products or consumable components of products such as,

but not limited to tubing, intake hose, differential pressure switches and bottles.

Items may not be returned without authorization from Manning Environmental, Inc.

This warranty applies only to products sold under the Manning trademark and is the sole express

warranty made by Manning Environmental, Inc. All implied warranties, including without limitation, the

warranties of merchantability or fitness for a particular purpose, are disclaimed.∗

Limitations:

This warranty does not cover the following:

1. Damage caused by acts of God, natural disaster, labor unrest, acts of war (declared or

undeclared), terrorism, civil strife or acts of any governmental jurisdiction

2. Damage caused by normal wear, neglect, misuse, accident, corrosion or improper application or

installation

3. Damage caused by any repair, attempted repair or modifications not authorized by Manning

Environmental, Inc.

4. Any product not used in accordance with the instructions furnished by Manning Environmental,

Inc.

5. Freight charges to return merchandise to Manning Environmental, Inc.

6. Freight charges on expedited or express shipment of warranted parts or products.

7. Travel and lodging fees associated with on-site warranty repair

8. Manning 6.1 cubic foot refrigerators, which are covered under the refrigerator manufacturer’s

warranty

9. Labor performed at the factory to clean the equipment so that it can be safely and properly

repaired

This warranty constitutes the final, complete, and exclusive statement of warranty terms. Manning

Environmental, Inc. does not authorize any other person to make any other warranties or representations

on its behalf.

In no event shall Manning Environmental, Inc. be liable for any incidental or consequential damages of

any kind for breach of warranty or negligence. The remedies of repair or replacement as stated above

are the exclusive remedies for the breach of this warranty.

A Return Material Authorization (RMA) must be obtained prior to sending any equipment to Manning for

warranty service. Contact the Manning Service Department at:

Manning Environmental, Inc.

101 Bar T Drive

Florence, Texas 76527-4445

Phone: 254-793-9955, Fax: 252-793-9965.

∗

Some states within the United States do not allow the disclaimer of implied warranties and if this is true in your state the above

limitation may not apply to you. This warranty gives you specific rights- you may also have other rights that vary from state to state.

Manning Environmental, Inc. December 2005

Table Of Contents

Section Contents – Installation and Operation

Introduction...........................................................................................................................................Page A-1

Hardware Page......................................................................................................................................Page A-2

Functional Specifications..........................................................................................................Page A-2

Size................................................................................................................................Page A-2

Weight...........................................................................................................................Page A-2

Environmental Protection ............................................................................................ Page A-2

Sample Cooling ............................................................................................................Page A-2

Temperature Limits.......................................................................................................Page A-2

Sample Pump................................................................................................................Page A-2

Safety ............................................................................................................................Page A-2

Pump Tubing.................................................................................................................Page A-2

Tube Life.......................................................................................................................Page A-2

Maximum Lift...............................................................................................................Page A-2

Transport Velocity ........................................................................................................Page A-2

Sample Volume.............................................................................................................Page A-2

Accuracy.......................................................................................................................Page A-2

Repeatability.................................................................................................................Page A-2

Liquid Sensor................................................................................................................Page A-2

Controller......................................................................................................................Page A-3

Electronics.....................................................................................................................Page A-3

Internal Clock................................................................................................................Page A-3

Internal Battery .............................................................................................................Page A-3

Power ............................................................................................................................Page A-3

Battery Back-Up ...........................................................................................................Page A-3

Analog Input .................................................................................................................Page A-3

Subassemblies...........................................................................................................................Page A-3

Electronics Enclosure....................................................................................................Page A-3

The Controller...................................................................................................Page A-3

Peristaltic Pump............................................................................................................Page A-4

Liquid Sensor................................................................................................................Page A-5

Refrigerator...................................................................................................................Page A-5

Wetted Parts..................................................................................................................Page A-5

Intake Hose .......................................................................................................Page A-5

Strainer..............................................................................................................Page A-5

Pump Tubing.....................................................................................................Page A-6

Discharge Tubing..............................................................................................Page A-6

Bottle Full Sensor .............................................................................................Page A-6

Sample Bottles..................................................................................................Page A-7

Assembly...................................................................................................................................Page A-8

Assembling the Model YB8 Sampler ...........................................................................Page A-8

Refrigerator.......................................................................................................Page A-8

Electronics Enclosure........................................................................................Page A-9

Distribution Assembly Installation.............................................................................Page A-10

Single Bottle Sampling...................................................................................Page A-10

Multiple Bottle Sampling................................................................................Page A-10

Suspension Plate Installation ..............................................................Page A-10

Distributor Assembly..........................................................................Page A-10

Bottle Installation............................................................................................Page A-13

One Liter and Half-Liter Plastic Bottles Page A-13

Spout Position Page A-13

Installing The Sampler............................................................................................................Page A-13

Connecting Power.......................................................................................................Page A-14

Sample Intake Line .....................................................................................................Page A-14

Intake Hose Placement................................................................................................Page A-14

Running a Test Cycle..............................................................................................................Page A-15

The Sampling Cycle................................................................................................................Page A-15

Sample Recovery....................................................................................................................Page A-16

External Connections..............................................................................................................Page A-17

Contact In & Analog In Connections..........................................................................Page A-17

Bottle Full Sensor & Stepper Motor Connections......................................................Page A-17

Bottle Full/Stepper Motor...............................................................................Page A-17

Contact Closure...............................................................................................Page A-18

Analog Signal (Optional)................................................................................Page A-18

Section Contents – Programming

Introduction...........................................................................................................................................Page B-1

Sampler Configuration..........................................................................................................................Page B-1

Sampling Modes ...................................................................................................................................Page B-1

Multi-Bottle Sampling Modes ..................................................................................................Page B-1

Single Bottle Modes..................................................................................................................Page B-1

<RESET>..................................................................................................................................Page B-2

<TEST CYCLE> ......................................................................................................................Page B-2

<BOTTLE ADV>.....................................................................................................................Page B-2

<CLEAR>.................................................................................................................................Page B-2

<CLOCK> ................................................................................................................................Page B-2

<DISPLAY>.............................................................................................................................Page B-2

*.................................................................................................................................................Page B-2

EEEE.........................................................................................................................................Page B-2

Key Not Active .........................................................................................................................Page B-2

Display Information..............................................................................................................................Page B-3

Time of Day..............................................................................................................................Page B-3

Program Status..........................................................................................................................Page B-3

Sampler Ready..............................................................................................................Page B-3

Programming.................................................................................................................Page B-3

Active Program.............................................................................................................Page B-3

Sampler Configuration Functions.........................................................................................................Page B-4

*99 Sampler Set-Up..................................................................................................................Page B-4

*20 Volume Calibration............................................................................................................Page B-7

*19 Pump Utilities ....................................................................................................................Page B-9

*91 Data Logging ...................................................................................................................Page B-11

ID Menu......................................................................................................................Page B-12

View Menu..................................................................................................................Page B-12

Exit Menu....................................................................................................................Page B-16

Download Menu..........................................................................................................Page B-16

Clear Menu..................................................................................................................Page B-18

*14 Clear Log Data.....................................................................................................Page B-18

Analog Option Programming..............................................................................................................Page B-19

Totalizing................................................................................................................................Page B-19

*08 Analog Display Routine.......................................................................................Page B-20

Add-On Programming Functions........................................................................................................Page B-22

Multiple Bottles per Sampling Event......................................................................................Page B-22

Multiple Samples per Bottle ...................................................................................................Page B-22

Delay Start - Time...................................................................................................................Page B-24

*15 - Active Sampling........................................................................................................Page B-24-A

General Programs................................................................................................................................Page B-25

Time Mode - *START............................................................................................................Page B-25

Time Mode - Single Time Interval .........................................................................................Page B-26

Flow Mode..............................................................................................................................Page B-28

Flow Mode - Pulse Accumulation ..........................................................................................Page B-29

Multi-Bottle Sampling Programs........................................................................................................Page B-30

*01 Flow Mode - Independently Time Spout Advance..........................................................Page B-30

*02 Flow Mode - Time Interval Override...............................................................................Page B-31

*03 Flow Mode - External Event............................................................................................Page B-32

*04 Time Mode - Multiple Intervals.......................................................................................Page B-33

*07 Flow Mode - Time Delay Interval...................................................................................Page B-35

Analog Sampling Programs................................................................................................................Page B-36

*05 Flow Mode - Totalizing Analog ......................................................................................Page B-36

*06 Analog Level Mode .........................................................................................................Page B-38

*09 Hydrologic Level Event Mode.........................................................................................Page B-41

Multi-Bottle Flow Composite Programs.............................................................................................Page B-45

*10 Flow Mode - Multiple Bottle Composite.........................................................................Page B-45

*11 Flow Mode - Totalizing Analog Multiple Bottle Composite...........................................Page B-47

*12 Flow Mode - Multiple Bottle Composite with Bottle Groups.........................................Page B-49

*13 Flow Mode- Totalizing Analog Multiple Bottle Composite with Bottle

Groups.....................................................................................................................................Page B-52

Section Contents – Maintenance

Maintenance..........................................................................................................................................Page C-1

Suggested Maintenance Schedule.............................................................................................Page C-1

Peristaltic Pump........................................................................................................................Page C-2

Replacement of Pump Tubing ......................................................................................Page C-3

Cleaning the Control Panel and Electronics Enclosure ............................................................Page C-6

Cleaning the Wetted Parts.........................................................................................................Page C-6

Intake Hose ...................................................................................................................Page C-7

Liquid Sensor................................................................................................................Page C-7

Bottle Full Sensor (Single Bottle Units Only) ..............................................................Page C-8

Spout (Multiple Bottle Units Only)..............................................................................Page C-8

Sample Containers ........................................................................................................Page C-8

Refrigerator...................................................................................................................Page C-8

Environmental Protection .......................................................................................................Page C-10

Removing and Replacing the Controller.................................................................................Page C-10

Troubleshooting..................................................................................................................................Page C-11

System Non-Responsive.........................................................................................................Page C-11

Works Inconsistently ..............................................................................................................Page C-11

Weak Draw .............................................................................................................................Page C-11

Pump Operates but no Fluid ...................................................................................................Page C-12

Pump Rotor Does Not Rotate .................................................................................................Page C-12

Purges Constantly ...................................................................................................................Page G-12

Low Sample Volume ..............................................................................................................Page C-12

Excessive Sample Volume......................................................................................................Page C-12

Controller Does not Respond to Command............................................................................Page C-12

Keypad Inoperative.................................................................................................................Page C-12

*99 Self Test Indicates Error ..................................................................................................Page C-12

Section Contents - Appendices

Glossary

Appendix A...............................................................................................................................Page D-1

How to Return Equipment............................................................................................Page D-1

Address for Repairs.......................................................................................................Page D-1

Parts List

Errata

MODEL YB8 INSTALLATION AND OPERATION

April 1999/Manning Environmental Inc.

Installation and Operation

Section Contents