Mannesmann Rexroth Indramat ECODRIVE DKC01.1 Manuel technique

ECODRIVE

DKC01.1/DKC11.1Drive Controllers

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

Project Planning Manual

mannesmann

Rexroth

engineering

Indramat

270950

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About this documentation ECODRIVE DKC01.1/DKC11.1 Drive Controllers

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers

Project Planning

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

• 209-0069-4390-03

Document identification of

previous editions Date Remark

209-0069-4390-00 EN/05.96

209-0069-4390-01 EN/06.96

DOK-ECODRV-DKC01/11.1*-PRJ1-EN-P

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

May 96

June 96

July 96

May 97

Feb. 98

First edition

Revision

2nd edition

2nd Revision

new edition

INDRAMAT GmbH, 1996

The reproduction and transmission of this document, the use and com-

munication of its content to third parties without the expressed consent of

INDRAMAT GmbH are forbidden. Violators are liable for the payment of

damages. All rights are reserved in the event a patent is granted or a util-

ity model is registered (DIN 34-1).

INDRAMAT GmbH •Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main

Telephone +49 (09352) 40-0 •Telex 689421 •Fax +49 (09352) 40-4885

Dept. ENA (VS, HE)

The contents of this documentation and the availability of the product are

subject to change.

Title

Type of document

Document code

Internal file reference

Editing sequence

Publisher

Validity

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ECODRIVE DKC01.1/DKC11.1 Drive Controllers About this documentation

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

It supplies information on:

• planning the mechanical control cabinet

• planning the electrical system in the control cabinet

• logistic handling of the equipment

• preparing the resources for start-up

"ECODRIVE DKC Servo Drives with MKD"

- Selection Lists -

DOK-ECODRV-DKC+MKD****-AUS1-EN-P

for selecting the motor controller combination.

"MKD Digital AC Motors"

- Project Planning Manual -

DOK-MOTOR*-MKD********-PRJ2-EN-P

for a detailed description of the servomotors and for the selection of the

required cable.

"ECODRIVE DKC01.1/DKC11.1 Drive Controllers"

- Description of Functions -

DOK-ECODRV-DKC01/11.1-FKB1-EN-P

for testing and selecting the functions.

"EMC in Drive and Control Systems"

- Project Planning -

209-0049-4305-02 EN/04.96

for the EMC-compliant planning and installation of the drive system (EMC

= Electromagnetic Compatibility).

What is this

documentation for?

Supplementary documentation

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About this documentation ECODRIVE DKC01.1/DKC11.1 Drive Controllers

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

Notes

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ECODRIVE DKC01.1/DKC11.1 Drive Controllers Table of contents I

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

Table of contents

1 Introduction to the system 1-1

1.1 Application features..............................................................................................................................1-1

1.2 Overview of the functions.....................................................................................................................1-1

2 Safety instructions for electrical drives 2-1

2.1 General ................................................................................................................................................2-1

2.2 Protection against contact with electrical parts....................................................................................2-2

2.3 Protection against shocks caused by safety extra-low voltage (SELV).........................................2-3

2.4 Protection against dangerous movements...........................................................................................2-4

2.5 Protection against magnetic and electromagnetic fields during operation and assembly ...................2-6

2.6 Protection during handling and assembly............................................................................................2-7

2.7 Safe battery usage...............................................................................................................................2-7

3 Selecting the components 3-1

3.1 Overview of the required components.................................................................................................3-1

3.2 Selection procedure.............................................................................................................................3-2

3.3 Compiling the required data.................................................................................................................3-3

4 ECODRIVE DKC drive controllers 4-1

4.1 Hardware..............................................................................................................................................4-1

View of unit....................................................................................................................................4-1

Dimensional sheets and installation dimensions...........................................................................4-2

Technical data...............................................................................................................................4-4

Type code and rating plate............................................................................................................4-7

4.2 Firmware..............................................................................................................................................4-8

4.3 An overview of the electrical connections............................................................................................4-9

Front view with supply terminals...................................................................................................4-9

Overall connection diagrams.......................................................................................................4-10

4.4 Electrical connection to the supply terminal strips.............................................................................4-14

Serial interface X1.......................................................................................................................4-14

X2 positioning or stepper interface..............................................................................................4-18

X3 analog inputs and outputs......................................................................................................4-25

X4 terminals for the control circuit...............................................................................................4-29

X5, X6, X7 motor connections ....................................................................................................4-30

X9 DC bus connection ................................................................................................................4-30

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II Table of contents ECODRIVE DKC01.1/DKC11.1 Drive Controllers

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

5 BZM auxiliary bleeder module 5-1

5.1 Dimensioning the components relevant for regeneration ....................................................................5-1

5.2 Dimensional data and installation dimensions.....................................................................................5-5

5.3 Technical data......................................................................................................................................5-6

5.4 Front view.............................................................................................................................................5-6

5.5 Electrical connections..........................................................................................................................5-7

5.6 Type code and rating plate...................................................................................................................5-7

6 CZM Auxiliary Capacitance Module 6-1

6.1 Dimensioning .......................................................................................................................................6-1

6.2 Dimensional data and installation dimensions.....................................................................................6-3

6.3 Front view.............................................................................................................................................6-4

6.4 Electrical connection............................................................................................................................6-4

6.5 Type code and rating plate...................................................................................................................6-5

7 DC24V NTM power supplies 7-1

7.1 Application recommendations..............................................................................................................7-1

7.2 Technical data......................................................................................................................................7-1

7.3 Dimensional data and installation dimensions.....................................................................................7-2

7.4 Front views...........................................................................................................................................7-2

7.5 Electrical connection............................................................................................................................7-3

7.6 Type code ............................................................................................................................................7-4

8 NFD / NFE line filter 8-1

8.1 Selection ..............................................................................................................................................8-1

8.2 Dimensional data and installation dimensions.....................................................................................8-2

8.3 Electrical connection............................................................................................................................8-3

8.4 Line filters for DC24V NTM power supplies.........................................................................................8-5

8.5 Type code ............................................................................................................................................8-5

9 DST / DLT transformers 9-1

9.1 Selection ..............................................................................................................................................9-1

9.2 Autotransformers for DKC**.*-040-7-FW.............................................................................................9-1

9.3 Autotransformers for DKC**.*-030-3-FW.............................................................................................9-4

9.4 Electrical connection of the DKC via transformer ................................................................................9-6

9.5 Type code ............................................................................................................................................9-7

10 Planning the control cabinet 10-1

10.1 Notes on installing the control cabinet.............................................................................................10-1

Power dissipation........................................................................................................................10-1

10.2 Using heat-exchange units in the control cabinets ..........................................................................10-2

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ECODRIVE DKC01.1/DKC11.1 Drive Controllers Table of contents III

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

11 Power connection 11-1

11.1 Direct power connection...................................................................................................................11-1

11.2 Line contactor/fuse protector ...........................................................................................................11-2

Calculating the phase current at the power connection..............................................................11-2

Selecting fuse protector Q1 and line contactor K1......................................................................11-3

11.3 Control circuit to the power connection............................................................................................11-4

11.4 Protection against indirect contact...................................................................................................11-5

12 Preparing for Startup 12-1

Required equipment....................................................................................................................12-1

13 Condition of the drive components on delivery 13-1

Packaging ...................................................................................................................................13-1

Accompanying documents..........................................................................................................13-1

Identification of the components .................................................................................................13-1

14 Index 14-1

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IV Table of contents ECODRIVE DKC01.1/DKC11.1 Drive Controllers

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

Notes

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ECODRIVE DKC01.1/DKC11.1 Drive Controllers Introduction to the system 1-1

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

1 Introduction to the system

1.1 Application features

The drive system with the ECODRIVE drive controllers is the most cost-

effective solution offering the highest functionality for almost any field of

application in which translatory or rotary motions are to be automated.

Outstanding performance data, an extensive range of functions as well as

an excellent price-to-performance ratio represent the salient features of

this drive system.

Product features in terms of the technical applications are:

• universal implementation

• lower total costs

• digital drive concept

• highly dynamic operation

• cost-effective direct connection to the power connection

• software travel limit switch

• absolute or incremental position detection

• absolute or incremental position output

• integrated holding brake control

• increased operating safety

• adjustable error response

• automatic parameter matching

• easy startup operation

1.2 Overview of the functions

The functions of the digital, intelligent drive system are differentiated pri-

marily according to the interface of the higher-level control. The fields of

application for the ECODRIVE drive controllers vary accordingly.

The drive controller DKC01.1 is used as a:

• servodrive with integrated position control

• servodrive with analog speed interface and integrated actual position

detection

• servodrive with stepper interface.

• servodrive with electronic gearbox function

The drive controller DKC11.1 represents a particularly cost-effective solu-

tion. It is used as a:

• servodrive with analog speed interface and integrated actual position

detection

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1-2 Introduction to the system ECODRIVE DKC01.1/DKC11.1 Drive Controllers

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

Servodrive with integrated position control

SPS-Control DKC01.1Drive controller

with POSITIONING-interface AC-servo motor

MKD

I/O _ card

Selection

of the

positioning

records

Control inputs

Status outputs

Actual

position

value

MS-DOS - PC

Parameters

Diagnosis

Operating data

RS 485

Stored

positioning

records

Fine interpolation

Position control

Speed control

Field-orinted

stator current

control

2° position 1

21position 2

22.

24position 32

Drive processor

FS0200.fh5

High-resolution

positioning interface

RS 232

Fig. 1-1: Servodrive with integrated position control

• Up to 32 positioning blocks can be stored in the drive controller and

selected over parallel inputs. The positioning block is executed

autonomously.

• Mechanical translatory elements such as gear ratios or feed constants

are adapted in the drive.

• All position, speed, and acceleration data can be weighted independ-

ently of the axis kinematics.

• A drive-internal referencing procedure is available for creating a refer-

ence dimension.

• The axis can be moved with the jog function during setup operation.

• The positioning speed can be influenced via the feedrate override.

• Travel limit switch inputs and axis limit values which can be parame-

terized are available for limiting the travel range.

• The drive status can be detected via status outputs.

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