Manitowoc 000006529 Instructions d'utilisation

Installation, Use & Care Manual

This manual is updated as new information and models are released.

Visit our website for the latest manual. www.manitowocice.com

This manual contains English and French text

America’s #1 Selling Ice Machine

Ice Storage and

Transport System

Manitowoc

Part Number 000006529 10/09

Table of Contents

2Part Number 000006529 10/09

Section 1

General Information

Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Important Warnings and Operating Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Section 2

Installation Instructions

Uncrating Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Uncrating and Installing Base Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installing Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installing Tie-down Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Sealing Bin Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Drain Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Plumbing Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Affixing Operating Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Door Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Removing Lower Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Reinstalling Lower Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Ice Guide Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Repositioning Ice Guides After Legs Have Been Adjusted . . . . . . . . . . . . . . . . 6

Section 3

Operation

Cart Drain Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Cart Lids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Ice Transport System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Pushing Cart Into Bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Loading Ice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Pulling Cart Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Transporting Ice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Breaking Ice Bridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Baffle Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Section 4

Maintenance

Cleaning and Sanitizing Interior Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Parts Removal for Cleaning/Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Shutter Doors and Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Drain Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Bin Drain System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Cleaning Exterior Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Section 5

Customer Support

Before Calling For Service Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Limited Warranty For Ice Storage Bin & Dispensers . . . . . . . . . . . . . . . . . . . . . . 12

Web site: www.manitowocice.com . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Part Number 000006529 10/09 3

Section 1

General Information

Model Numbers

This manual covers the following model:

Before You Begin

After uncrating and removing all packing material,

inspect the equipment for concealed shipping damage.

If damage is found, notify the shipper immediately.

Important Warnings and Operating Rules

Read this manual completely before assembling or

operating Ice Transport System and follow warnings and

instructions listed below.

For best operation and to ensure delivery of clean,

sanitary ice:

• Be sure bin system is level in both directions to

provide proper drainage

• Position cart in bay before opening hopper door

• Install charcoal water filter on inlet water for ice

machine

• Hang paddle implement in supplied bracket after

each use

• Keep paddle clean and in good repair to avoid ice

contamination

• Cover ice with cart lid when transporting

• Follow instructions in this manual for bin and cart

cleaning and maintenance

• Drain melt water from cart when positioned in bay by

opening drain valve

• Keep glass, dirt and other foreign objects out of bin

and cart at all times

Ice Storage and Transport System

FC1350

Important

Following installation, please forward this manual to

the appropriate operations person.

Warning

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused,

abused, neglected, damaged, or altered/modified

from that of original manufactured specifications.

This appliance is not intended for use by persons

(including children) with reduced physical, sensory

or mental capabilities, or lack of experience and

knowledge, unless they have been given

supervision concerning use of the appliance by a

person responsible for their safety.

Warning

To avoid damage to Ice Transport System and injury

during operation:

• Do not move Ice Transport System once ice

machine has been installed

• Anchor flanged feet to floor as instructed on page 4

• Only use paddle provided to assist ice flow

• Only use cart to transport ice and reinstall

carefully in bin bay when not in use

Warning

To avoid injury during operation of unit:

• Keep entire body clear of bin when breaking up

ice

• Keep head and face away from paddle handle

when breaking up ice

• Lock caster before scooping or shoveling ice

from cart and when parked in bay

• Keep floor around Ice Transport System free of

ice and water

• Always operate cart at a slow, reasonable speed

4Part Number 000006529 10/09

Section 2

Installation Instructions

Uncrating Cart

1. Remove paddle from skid by cutting plastic straps.

2. Cut strap holding front axle to skid.

3. Remove wheel chocks from skid at handle end of

cart.

4. Roll cart(s) out of base section.

5. Remove tape holding lid to cart.

6. Remove lid storage bracket(s) from inside cart.

(Brackets may be installed on left or right side of bin.

See Installing Bin section.)

Uncrating and Installing Base Section

1. Remove screws holding flanged feet and tie-down

straps to skid and remove skid.

2. Remove packing material from inside of legs and

around shutter door.

3. Position base in intended position and adjust feet to

level unit in both directions.

4. Mark position of each flanged foot anchoring hole.

5. Move base out of way and install anchors for 1/4"

bolts in floor (supplied by others).

6. Reposition unit in intended position and anchor base

unit to floor through flanged feet.

Installing Bin

1. Remove 4 bolts fastening skid to underside of bin.

2. Remove all protective wrap from exterior.

3. Run 1/8" bead of supplied silastic in center of each

gasket band on base.

4. Install bin section on base section, taking care that

locating pins in base engage holes in bin.

5. Use fasteners provided to install paddle support

bracket on right or left side of bin in holes provided.

6. Remove paper from back of cart lid storage

bracket(s) and position brackets on side of bin.

7. Remove all tape and temporary fastenings from

door assemblies and outside of bin.

8. Mount ice machine(s) on top of bin in accordance

with ice machine instructions.

9. Install tie-down straps.

Installing Tie-down Straps

1. Remove screws from rivnuts on each side of bin

section.

2. Reposition tie-down strap up until slot matches

rivnut opening.

3. Reinstall screws in rivnuts and tighten.

!Warning

When leveling, do not extend any leg more than 1"

(26 mm) for total leg height no greater than 2.125"

(54 mm). Legs must be secured to floor through feet

to avoid possible movement and resulting injury.

!Warning

Tie-down straps to secure bin to base are provided

on each side of unit. Straps must be installed to

avoid possible injury should unit move. Bolt unit to

wall for increased stability, and bolt to floor to

prevent side-to-side movement.

LOCATING PIN

BEAD OF

SILASTIC

GASKET

BIN

SECTION

BASE

SECTION

BEAD OF

SILASTIC

GASKET

Section 2 Installation Instructions

Part Number 000006529 10/09 5

Sealing Bin Interior

1. Support shutter door(s) with one hand and remove

thumbscrews from side of shutter door(s) at

underside of base.

2. Pivot door(s) downward to remove.

3. Gain access through this opening and seal entire

perimeter of seam between bin and base with

provided sealant or equivalent.

4. After sealant has set but before shutter door(s) have

been reinstalled, clean inside of bin following

instructions in this manual.

5. Reinstall shutter door(s).

Cross Section of Ice Transfer System

Sections Joined

Drain Requirements

• Bin drain termination must have an air gap.

• Drain lines must have a 1.5 inch drop per 5 feet of

run (2.5 cm per meter), and must not create traps.

• The floor drain must be large enough to

accommodate drainage from all drains.

• Run separate bin and ice machine drain lines and

insulate to prevent condensation.

Plumbing Connections

NOTE: It is recommended that a full width grated floor

drain be installed in front of bin.

1. Units are shipped for a right side exiting drain. To

drain to left, switch positions of screws in trough

brackets from lower hole to upper hole on left

bracket and upper hole to lower hole on right

bracket.

2. Remove plug from left side of drain trough and insert

in right side.

3. Connect drain line to 1-1/4" PVC slip fit drain fitting.

4. Make final connections to ice machine.

Affixing Operating Labels

Operating labels taped to base front educate staff to

shutter door operation. If desired, these labels can be

affixed permanently by peeling off back paper and

affixing in locations desired.

NOTE: Adhesive backing is extremely strong and labels

cannot be easily removed once installed.

!Caution

The joint between base and bin sections must be

sealed with silastic to prevent leakage and/or ice

contamination and potential voiding of warranty. One

or more shutter doors may need to be removed to

seal bin.

USE SEALANT PROVIDED TO SEAL

ENTIRE PERIMETER OF SEAM WHERE

BASE AND BIN SECTION JOIN.

INTERIOR

COMPLETELY

SEAL GASKET

BIN

SECTION

BASE

SECTION

EXTERIOR

Installation Instructions Section 2

6Part Number 000006529 10/09

Door Removal

REMOVING LOWER DOOR ASSEMBLY

(Only if required for access through narrow doors)

1. With lower access door closed, remove Phillips

head screw and washer from hinge area on each

side of lower access door.

2. Insert screwdriver between door and hinge bracket

on one side of door and gently push against bracket

to provide room for door stud to clear bracket.

3. Remove access door.

4. Pull up on baffle to remove.

5. Remove three or four (3 or 4) screws along top of

door assembly.

6. Pull forward on assembly and remove.

REINSTALLING LOWER DOOR ASSEMBLY

1. Reinstall lower door assembly in bin opening.

2. Reinstall three or four (3 or 4) screws in hood at top

of door assembly.

3. Reinstall the baffle in side panel tracks and push

down to seat.

4. With door closed insert one door stud through hinge

bracket.

NOTE: For proper operation the access door must be

reinstalled in the closed position.

5. On other side, insert screwdriver between door and

hinge bracket and gently push against bracket to

provide room for door stud to clear bracket.

6. Reinstall washers and screws in lift door and tighten.

7. Check door to ensure proper operation.

Ice Guide Adjustment

Ice may flow over sides of cart when exiting hopper. Ice

guides hang down below hopper and help contain

flowing ice inside cart.

Guides are installed in highest position at factory,

providing 3/4" (19 mm) clearance to top of cart when

legs are in full down position. If legs are adjusted up

during leveling of Ice Transport System, ice guides

should be lowered to maintain 3/4" (19 mm) clearance.

Access to sides of Ice Transport System is required to

perform operation.

REPOSITIONING ICE GUIDES AFTER LEGS HAVE

BEEN ADJUSTED

1. Position cart (with totes, if so equipped) in bay below

shutter door opening.

2. Determine amount guides must be lowered to

maintain 3/4" (19 mm) clearance.

3. Remove thumbscrews holding guides.

4. Select hole to reposition guide at proper level and

resecure with thumbscrew.

5. Repeat process for each bay in system.

ACCESS

DOOR

LOWER DOOR

ASSEMBLY

BAFFLE

BRACKETS ON UNDERSIDE OF HOPPER

TO WHICH ICE GUIDES ARE SECURED

Part Number 000006529 10/09 7

Section 3

Operation

Cart Drain Operation

1. Position cart all the way in bay.

2. Lock caster to prevent cart movement.

3. To open drain, pull knob out.

4. To close, push knob in.

Cart Lids

1. Hang cart lids on brackets on bin side when carts

are positioned in bay.

2. Remove from bracket and place lid on cart when

transporting ice.

3. To avoid placing lid on floor, position lid horizontally

on cart lip, resting lid against cart handle when

unloading ice from cart.

4. Reinstall lid in bracket on side of bin before placing

cart in bay.

Ice Transport System Operation

PUSHING CART INTO BAY

1. PUSH cart all the way to back.

2. PULL cart drain open.

3. Lock brake on caster DOWN.

LOADING ICE

1. PULL shutter handle open.

2. Store handle up against bin.

PULLING CART OUT

1. PUSH shutter handle closed.

2. PUSH cart drain closed.

3. Release brake on caster.

PUSH TO CLOSE

Operation Section 3

8Part Number 000006529 10/09

TRANSPORTING ICE

1. PULL cart from base.

2. Place lid on cart.

Breaking Ice Bridges

It may be necessary to use the paddle to break up ice

bridges that occur along the sides and in the middle of

the bin. This often happens if ice has been held in

storage for a period of time without use. Use supplied

paddle accessory to break up bridges.

1. Completely knock down all ice from sides and back

of bin.

2. Knock down any bridge that has occurred in middle.

3. Agitate paddle back and forth to break up congealed

ice mass.

Baffle Operation

The baffle can be adjusted and locked at one of several

levels to accommodate flow characteristics of different

types of ice.

Bin is shipped with the baffle in full down position. The

baffle can be raised and locked in higher position for

better flow or when more access is needed.

!Warning

Do not dig up at ice. Instead, break away “legs” that

are holding bridges. Ice above will then fall.

To avoid injury, do not attempt to break up bridged

ice through upper windows or hopper shutter door. A

falling ice bridge can cause paddle to lift. Keep head

and face away from paddle handle to avoid injury.

Part Number 000006529 10/09 9

Section 4

Maintenance

Cleaning and Sanitizing Interior Bin

Interior of bin must be cleaned and sanitized prior to use

and should be cleaned on a routine basis during use.

The ice storage bin is equipped with polyethylene liner

walls which must be cleaned and sanitized every six

months with Manitowoc Ice Machine Cleaner and

Sanitizer.

1. Remove upper inspection windows by sliding

windows to one side. Grasp the end of the front

window and pull toward you as the window is slid to

the opposite side. Repeat for rear window.

2. Mix a solution of cleaner and warm water.

Depending upon the amount of mineral buildup, a

larger quantity of solution may be required. Use the

ratio in the table below to mix enough solution to

thoroughly clean all parts.

3. Wash bin walls, hopper, access door plate and

partition (if any), and rinse all areas thoroughly with

clean water.

4. Mix a solution of sanitizer and warm water.

5. Sanitize bin walls, hopper and access door plate.

Use a spray bottle to liberally apply the solution. Do

not rinse the sanitized areas.

6. Clean and sanitize the ice delivery carts.

A. Wash cart liner with an approved cleaner.

B. Rinse all areas thoroughly with clean water.

C. Sanitize the cart - Use a spray bottle to liberally

apply the solution. Do not rinse the sanitized

areas.

7. Remove the following bin components for cleaning

and sanitizing.

• Shutter Door

•DrainTray

• Bin Drain Lines

8. Use cleaning solution to clean the removed

components, rinse with clean water and sanitize (do

not rinse after sanitizing).

9. Clean, rinse and sanitize the shutter door rails.

10. Reassemble all removed components.

!Caution

Clean and sanitize bin and cart(s) interiors prior to

use and on regular schedule as needed. Use only

Manitowoc approved Ice Machine Cleaner (94-

0546-3 or 000000084) and Sanitizer (94-0565-3) for

this application. Do NOT use chlorine-based

cleaners, which can cause staining and pitting of

stainless steel components. Do not run Totes

through a dishwasher. Turn off ice machine(s) and

remove ice from bin before beginning.

!Warning

Wear rubber gloves and safety goggles (and/or face

shield) when handling Ice Machine Cleaner or

Sanitizer.

Solution Type Water Mixed With

Cleaner 1 gal. (4 L) 16 oz. (500 ml)

cleaner

REAR WINDOW

FRONT WINDOW

Important

Do not rinse after sanitizing.

Solution Type Water Mixed With

Sanitizer 3 gal. (11 L) 2 oz. (60 ml)

sanitizer

Maintenance Section 4

10 Part Number 000006529 10/09

Parts Removal for Cleaning/Sanitizing

SHUTTER DOORS AND RAILS

• Support hopper shutter door with one hand and

remove thumbscrews from side of hopper shutter

door at under side of base section.

• Pivot door down to remove.

• Remove thumbscrews holding front and rear of

shutter tracks.

DRAIN TRAY

• Remove two thumbscrews on side of drain tray and

pull drain tray forward to remove.

BIN DRAIN SYSTEM

• Remove upper trays.

• Saturate a cloth with cleaning solution and insert

through a loop in end of a piece of wire.

• Feed wire through drain tube, and pull wire and cloth

through tube.

Cleaning Exterior Bin

Exterior stainless steel surfaces can be cleaned with a

stainless steel cleaner and polish.

REMOVE THUMBSCREWS AND BOTH SHUTTERS

REMOVE THUMBSCREWS AND

BOTH UPPER DRAIN TRAYS

REMOVE AND CLEAN/SANITIZE DRAIN LINES

CLEAN AND SANITIZE SHUTTER RAILS

BEFORE REINSTALLING SHUTTER

Table des matières

Langues :

Autres manuels Manitowoc Machine à glaçons

Manitowoc

Manitowoc RFF Series Manuel utilisateur

Manitowoc

Manitowoc QM45 Series Mode d’emploi

Manitowoc

Manitowoc MARINE MODEL S1800 Manuel utilisateur

Manitowoc

Manitowoc Indigo Guide de démarrage rapide

Manitowoc

Manitowoc QF0400 Instructions d'utilisation

Manitowoc

Manitowoc Q270 series Manuel utilisateur

Manitowoc

Manitowoc EC Series Manuel d'instructions et de sécurité

Manitowoc

Manitowoc SD0672C Manuel utilisateur

Manitowoc

Manitowoc iAuCS Instructions d'utilisation

Manitowoc

Manitowoc QC0700 Manuel utilisateur

Manitowoc

Manitowoc B Series Manuel utilisateur

Manitowoc

Manitowoc Q130 series Instructions d'utilisation

Manitowoc

Manitowoc QuietQube Indigo Series Manuel utilisateur

Manitowoc

Manitowoc CNF201 Instructions d'installation et d'utilisation

Manitowoc

Manitowoc QM20 Series Manuel utilisateur

Manitowoc

Manitowoc Indigo QuietQube ID0682C Manuel utilisateur

Manitowoc

Manitowoc WELTBILT NEO 310 Manuel utilisateur

Manitowoc

Manitowoc SD0302A Manuel utilisateur

Manitowoc

Manitowoc UG Series Manuel utilisateur

Manitowoc

Manitowoc F-STYLE OR NON MANITOWOC BIN 7601193 Manuel utilisateur

Manitowoc

Manitowoc ICE MACHINE K00385 Manuel utilisateur

Manitowoc

Manitowoc Manitowoc NEO U0140 Series Manuel utilisateur

Manitowoc

Manitowoc GUARDIAN GSI200 Manuel d'instructions et de sécurité

Manitowoc

Manitowoc RNS012 Manuel utilisateur

Manuels Machine à glaçons populaires d'autres marques

Hoshizaki

Hoshizaki KMD-460MWJ Manuel utilisateur

Sub-Zero

Sub-Zero 315I Instructions d'utilisation

Unold

Unold 48945 Manuel utilisateur

Kenmore

Kenmore 2217402A Manuel utilisateur

Cornelius

Cornelius WM600 Mode d'emploi

GE XPIO43SCSS Manuel utilisateur

Hoshizaki

Hoshizaki KMD-901MAH Manuel utilisateur

Whynter

Whynter FIM-450HA Manuel utilisateur

U-Line

U-Line UMCR014-SC01A Manuel d'installation

Andrew James

Andrew James AJ000522 Manuel utilisateur

Scotsman

Scotsman CME1356 Manuel utilisateur

Scotsman

Scotsman ACM 25 Manuel utilisateur

Kärcher

Kärcher IP 120 Manuel utilisateur

U-Line

U-Line SS1095 Manuel utilisateur

Maytag

Maytag MIM1554WRS - Ice Maker Manuel utilisateur

Hoshizaki

Hoshizaki KM-630MAH Manuel utilisateur

Princess

Princess Yonanas Manuel utilisateur

Unold

Unold 48946 Manuel utilisateur