MANDREL welder EErgo Manuel utilisateur
Instruction Manual
Bedienungsanleitung
Suitable for: Nylon (PA) / PP / TPEE / TPX
EErgo
Hot paddle welder for mandrels
Version 115V
Version 230V
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Table of content
1.0 Explanation of symbols............................................................................. 3
1.1 Scope of delivery ................................................................................ 4
1.2 Introduction ........................................................................................ 5
1.3 Product description............................................................................. 5
1.4 Safety instructions .............................................................................. 6
1.5 Intended use ..................................................................................... 11
1.6 Risk of electric shock........................................................................ 11
1.7 Transport and storage ....................................................................... 11
1.8 Product information.......................................................................... 12
2.0 Welding................................................................................................... 12
2.1 Set up of the mandrels that need to be welded ................................. 12
2.2 Set up of the EErgo paddle welding tool ........................................... 13
2.3 Welding process .............................................................................. 13
2.4 Recovery from error modes.............................................................. 14
3.0 Service / Maintenance
3.1 Preventive Maintenance .................................................................... 14
3.2 Replacement of the paddle welding tool............................................ 15
3.3 Shipping to the BEHA customer service............................................ 15
3.4 Repair ............................................................................................... 16
4.0 Technical specifications .......................................................................... 16
5.0 Warranty ................................................................................................ 17
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This operating manual describes the paddle welding tool in all its product varia-
tions. The exact product identification can be found on the product. Please make
sure, the product fits your application. If applicable just sections of the instruc-
tion manual might be significant for several products. Indication can be found at
the corresponding sections.
1.0 EXPLANATION OF SYMBOLS
Symbols used on the device and in the operation manual and their respective
meanings:
Caution! Warning of a potential danger. Please follow operation manual.
Caution! Hazardous voltage, danger of electric shock.
Caution! Hot surface.
Attention. Please observe under any circumstances.
Protection class I according to DIN EN 61140 (VDE 0140-1). All electrical-
ly conductive housing parts are connected with the protective conductor.
Mark of conformity, confirms compliance with the currently valid EMC
directive (2014/30/EU), the standard EN 61326-1 and the low voltage
directive (2014/35/EU) DIN EN 60335-1.
Unit complies with directive (2012/19/EU) WEEE. Do not dispose of unit
in household garbage, but dispose of at recycling center for electric and
electronic end-of-life equipment.
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Please observe under any circumstances:
The operating manual contains information and instructions neces-
sary for the safe use and operation of the device.
Read operating manual carefully before use of the device and follow it in any
respect.
If this operating manual is not followed or the cautions and instructions
are not observed, this may lead to serious injuries of the user or damage
the device.
1.1 Scope of delivery
After receiving the products, check if the delivery is complete and without dam-
age. The delivery contains the following:
1 pc. EErgo,
115V or 230V 1 pc. Torx - wrench 1 pc. FZ01 Vario (guide
clamp, up to Ø 10 mm)
1 pc. FZ02/3 (guide clamp,
Ø 10 - 26 mm) 1 pc. Carrying case 1 pc. Instruction manual
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Optional Accessories:
EErgo tool plate protection,
protection holder and
bench vise
Ratchet Cutters and/or
spare blades
for straight mandrel cut
Edge cutter SE02
for welding bead cleaning
FZ02/2S (guide
clamp, Ø >26 mm) Storage Stand with
magnetic base for
EErgo
Spare paddle EErgo Heat conducting
paste
1.2 Introduction
The paddle welding tools are especially designed for welding mandrels made
of PP, Nylon (PA), TPEE and TPX. They are characterized by a short heating-up
period, an easy and ergonomic handling as well as a faultless performance.
The devices are excellently suitable for maintenance and repair as well as for
production.
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1.3 Product description
Paddle welding plate
Torx Screws for
change of hot paddle Handhold
Connector
LED Operating status
red / green
Button PP Button Nylon,
TPEE, TPX
The BEHA EErgo paddle welding tool has the following properties:
• Short heating-up time of approx. 5 minutes
• Easy selection of welding temperature through push buttons (PP / 200°C,
Nylon, TPEE, TPX / 260°C)
• Simple indication: green LED: welding temperature achieved, red LED:
heating-up respectively cooling down
• Accurate electronic regulation of the welding temperature
• Ergonomic operation through a 90° angle between paddle welding plate and
handle
• Compact design
• Meets the standards EN 60335-1 and EN 61326-1
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1.4 Safety instructions
The BEHA EErgo paddle welding tool was manufactured and
tested in accordance with standard DIN EN 60335-1 and has
left the factory in perfect condition. To maintain it in perfect
condition, the user has to observe the safety instructions in
this manual.
In all cases, the currently valid accident prevention
regulations of the Accident Prevention & Insurance
Association for electrical plants and equipment have to
be followed.
Operation is only permitted with the voltage(s) specified
on the product or in this operating manual! Non-obser-
vance of the admissible voltage(s) may cause risks for
the user (high voltage) or damage the unit!
Only connect the product to correctly installed sockets.
Take special care that the grounding (PE) is correct.
To avoid electric shock, observe the relevant safety and
VDE standards concerning too high touch voltages when
working with voltages exceeding 120V (60V) DC or 50V
(25V) eff. AC. The voltages given in brackets apply to
specific fields such as medical or agricultural.
Before powering on the product, ensure that the mains
plug as well as the product itself are in perfect working
conditions. Check in particular if the cable or housing
is cracked, attrited, inadmissibly bent, cut or somehow
damaged.
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Safety of the user is no longer guaranteed in the follow-
ing cases:
• Visible damage such as cracks, ruptures, holes in
insulation or housing etc.
• The product does not function any longer
• The product was stored in unfavorable conditions
• The product was modified/changed
Do not use damaged or modified products, there is
danger of an electric shock!
At the end of the lifetime dispose of products according
to regulations.
Always pay attention to ensure the welding plate can
never touch the ground surface or anything else when
putting down the paddle welding tool.
The product is featured with an internal electrical fuse as
well as a thermal protection circuit. The exchange of the
internal fuse has to be done through the BEHA Service.
Only qualified personnel are allowed to carry out repair
work. For this purpose, please return the product to an
authorized BEHA service partner or directly to BEHA
headquarters.
Please avoid that direct sunlight heats up the product.
This is the only way to ensure that the product works
properly and has a long life. Direct sun light may cause
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overheating and damage to the product and jeopardize
the safety of the user.
The product is intended for use in dry and enclosed
spaces. Do not use the product in a wet or humid envi-
ronment. Avoid contact of the product with water.
EX Never use the product in potentially explosive
environments.
The paddle welding plate heats up very hot (about
200°C or rather 260°C) during operation. Never
directly touch the welding plate. Only hold the product
on the specified handle. Never get the paddle welding
plate in contact with inflammable material. Never touch
the power supply connection cable with the welding
plate.
Only qualified personnel is allowed to exchange the pad-
dle welding plate. The mains plug has to be unplugged
and the paddle welding plate has to be cooled down.
Only original BEHA paddle welding plates have to be
used for replacement.
The quality of the welded connection is depend-
ing on the melting performance, cooling down times
and the environmental conditions as well as the
correct implementation of the welding process. Just
correct welding ensures a reliable connection of the
mandrels. Detect the correct times plus the right proce-
dure through testing. Get familiar to the welding process.
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A scratched or contaminated paddle welding plate
might lead to defective welding results. Only use
clean and undamaged paddle welding plates.
After each welding procedure the paddle welding
plate has to be cleaned with a soft cotton cloth. In no
case use peaked or sharp-edged objects for clean-
ing. Only use clean paddle welding plates as other-
wise burnt welding remains might cause a heavy
impact on the quality of the welding seam.
Never operate the paddle welding tool unattended! Put
down the running tool only for a short period of time. In
longer lasting breaks it is absolutely necessary to unplug
the product.
Never use the paddle welding tool without the attached
paddle welding plate!
This appliance can be used by children aged from 12
years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience and
knowledge if they have been given supervision or in-
struction concerning use of the appliance in a safe way
and understand the hazards involved.
Children shall not play with the appliance.
Cleaning and user maintenance shall only be made by
trained persons.
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