Man D 0836 LE 401 Manuel utilisateur

Operating Instructions −

MAN Marine Diesel Engines

Preface

Dear Customer,

these Operating Instructions are intended to familiarize you with your new MAN Diesel

engine and how it operates.

This manual contains information on “Fuels, Lubricants and Coolants for MAN Diesel En-

gines”.

This manual is supplemented by the publication “Service record book”.

Note:

All three publications belong to the engine and must always be kept ready to

hand near the engine in the engine room.

Comply in full with instructions relating to operation, prevention of accidents and

environmental protection.

MAN Diesel engines are developed and manufactured in line with the latest state of the

art. However, trouble-free operation and high performance can only be achieved if the

specified maintenance intervals are observed and only approved fuels, lubricants and

coolants are used.

Note:

Only use fuel, coolants and lubricants in accordance with MAN’s regulations

otherwise the manufacturer’s warranty will not apply!

For basic information on the fuels see the publication “Fuels, Lubricants and

Coolants for MAN Diesel Engines”.

You can find the approved products in the internet under:

−http://www.man-mn.com/ "Products & Solutions "E-Business−

It is imperative and in your own interest to entrust your MAN Local Service Centre with

the removal of any disturbances and with the performance of checking, setting, and

repair work.

Yours faithfully,

MAN Nutzfahrzeuge Aktiengesellschaft

Werk Nürnberg

Subject to change to keep abreast with technological progress.

No parts of this publication may be reproduced or translated without prior written permis-

sion of MAN. MAN explicitly reserves all rights according to copyright law.

MTDB Technical status: 03.2006 51.99493−8526

Instructions

Important instructions which concern technical safety and protection of persons are em-

phasised as shown below.

Danger:

This refers to working and operating procedures which must be complied with in

order to rule out the risk to persons.

Caution:

This refers to working and operating procedures which must be complied with in

order to prevent damage to or destruction of material.

Note:

Explanations useful for understanding the working or operating procedure to be

performed.

Fitting flat seals / gaskets

Flat seals / gaskets are often inserted with sealing agents or adhesives to make fitting

them easier or to achieve better sealing. Flat seals may slip in operation due to the “sew-

ing-machine” effect, in particular if they are used between parts with different rates of lin-

ear expansion under heat (e.g. aluminium and cast iron), and leaks may then occur.

Example:

the cap of the front crankshaft seal. If a sealing agent or an adhesive is used here the flat

seal will move inwards in the course of time as a result of the different expansion rates of

the materials. Oil will be lost, for which the shaft seal may be thought to be responsible.

Flat seals / gaskets can be fitted properly only if the following points are ob-

served:

DUse only genuine MAN seals / gaskets

DThe sealing faces must be undamaged and clean

DDo not use any sealing agent or adhesive −as an aid to fitting the seals a little grease

can be used if necessary so that the seal will stick to the part to be fitted

DTighten bolts evenly to the specified torque

Contents

Preface 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instructions 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Declaracion 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Nameplates 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety regulations 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning and operation 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine views D 0836 LE 401 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

First commissioning 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Starting 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation monitoring system 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tachometer CAN-Master 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Shutting down 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance and care 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lubrication system 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel system 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cooling system 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

V-belts 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alternator 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Temporary decommissioning of engines 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical data 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting table 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

For data see original declaration

If required this declaration is enclo-

sed with the delivery note.

Declaracion

In accordance with Article 4, paragraph 2, in conjunction with Appendix II, section B, of

Directive 89/392/EEC, version 93/44/EEC

MAN Nutzfahrzeuge Aktiengesellschaft,

hereby declares that the engine described below is destined for installation in a machine

as defined in the EC directive on machines.

Engine model:

Design:

Engine number:

Rating / speed:

Note:

The manufacturer of the complete ready-to-use machine in which this engine is to be

installed must take the further action necessary in the context of indirect safety-re-

lated engineering and provision of instructions to ensure that the ready-to-use ma-

chine complies with the requirements of the EC directive on machines.

The engine must not be put into operation until the complete machine satisfies the

conditions laid down in the EC directive on machines 89/392/EEC, most recently

amended by 93/44/EEC, or the latest amendment of said directive.

MAN Nutzfahrzeuge Aktiengesellschaft,

Vogelweiherstraße 33

D−90441 Nürnberg

Declaracion

Nameplates

In all your correspondence please always

quote engine model, serial number and

job number (Order number).

For this reason it is advisable to read off

the data from the engine type plates be-

fore putting the engine into operation and

to enter them in the appropriate spaces.

The engine type plates are on the crank-

case.

Typ .....................................................................

delivered on ......................................................................

installed on ......................................................................

Engine serial number ......................................................................

Order number ......................................................................

MAN Nutzfahrzeuge Aktiengesellschaft

Typ

Motor-Nr. / Engine No.

NI/II

Temp. C

Werk Nürnberg Germany

MAN Nutzfahrzeuge AktiengesellscMAN Nutzfahrzeuge Aktiengesellschaft

Altitude mRating BHP

Job No Rating kW Speed rpm

Serial NoModelYear

−0219

Aufstellhohe m uNNLeistg. PS

Drehz. 1/min

Leistung kWWerk−Nr.

Motor−Nr.TypBauj.

Ce manuel convient aux modèles suivants

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