Malone MPG460XT Manuel utilisateur
MPG460XT
MALONE
R
MALONE
R
*ATTENTION CUSTOMERS*
Thank you for your recent purchase of a Malone trailer.
Please inspect all parts and hardware bags prior to assembly.
**Set the large red envelope (in the axle box) containing important
documents pertaining to registering your trailer in a safe spot.
If you encounter any missing components please contact us at:
Email:[email protected]
OR
Phone:(207) 774 - 9100 X215
Business Hours: Monday-Friday
9am- 5pm
Thank you from all of us at Malone
Important Note
Product Warranty & Registration Form
All information is condential and used exclusively by MALONE only.
MALONE
R
Dear Customer,
Thank you for your purchase of a Malone Product.
In order to be eligible for the Malone Warranty program, we ask that you contact us by email or
online at one of the following: With-in 30 days of purchase. You can also mail this letter back to the address at
the bottom.
• Online: www.maloneautoracks.com
We will require the information below.
Here is the information collected:
First Name:
Last Name:
Address:
Address2:
City:
State:
Zip:
Country:
Email:
Phone:
Product Description/Name:
Product MPG# or Serial #
Date Purchased:
Store Where Purchased:
Purchase Price:
Thank you for choosing Malone!
81 County Rd. Ste 1, Westbrook, ME 04092
P: 207.774.9100 F: 207.615.0551
E: sales@maloneautoracks.com W: www.maloneautoracks.com
800-295-0042 ext 206
MPG460XT
Take a few moments and read through these instructions to familiarize yourself
with the step by step assembly process before you begin turning wrenches.
Unpack and sort the components into groups as shown in the following pages.
Then assemble each group in order. Lets get started !!
Required Tools:
• (2) 3/4” wrenches • (2) 9/16” wrenches (a deep socket is recommended)
• Large flat blade screw driver • (1) 7/16” wrench
• Razor knife • Pliers
• Wire stripping tool • Electrical connector crimping tool
• Lug wrench • Small hammer
Visit us at maloneautoracks.com
for more fine products and accessories.
Malone MicroSport Trailer
Model MPG460XT Assembly Instructions
TM
REV 2
MPG460XT
Malone MicroSportTM Trailer
Model MPG460XT Assembly Instructions
Take a few moments and read through these instructions to familiarize yourself with the
step by step assembly process before you begin turning wrenches.
Unpack and sort the components into groups as shown in the following pages.
Then assemble each group in order. Lets get started !!
Required Tools:
• (2) 3/4” wrenches • (2) 9/16” wrenches (a deep socket is recommended)
• Large at blade screw driver • 7/16” wrench • 3/8” wrench and socket
• Large Phillips head screw driver • Rubber hammer
MALONE
R
MALONE
R
800-295-0042 ext. 215 1
Bag 11491
MPG460XT
800-295-0042 ext 206
2
Group 1:
Frame
Components
Bag 11462
Group 2:
Axle / Spring
Components
Bag 11476
11429
NOTE: actual aluminum wheel may vary from
images
Visit www.maloneautoracks.com/Replacement-Parts
for all of your spare part needs
800-295-0042 ext 206
MPG460XT
Group 4:
Fender Components Bag 11464
Group 3: Lighting Components Bag 11468
Group 5: Coupler Components
Bag 11494
L.E.D. REFERENCE:
Trailer Wiring Color Code
•Brown = running lights
•Yellow = left turn / left brake
•Green = right turn / right brake
•White = ground
Group 3: Lighting Components
Bag 11468
Group 5: Coupler Components
Bag 11494
Visit www.maloneautoracks.com/Replacement-Parts
for all of your spare part needs
MPG460XT
800-295-0042 ext 206
4
FRAME ASSEMBLY (Group 1)
1. We assemble the frame upside down to make it easier to install the springs
and axle. Once the spring and axle assembly is installed we will flip the trailer
over to complete the assembly. So first, layout the frame components upside
down as shown. The spring bracket mounting holes should be facing up. All
the decals should all be upside down.
Bag 11489
Group 6:
Load Bar
Components
MPG460XT
800-295-0042 ext 206
4
FRAME ASSEMBLY (Group 1)
1. We assemble the frame upside down to make it easier to install the springs
and axle. Once the spring and axle assembly is installed we will flip the trailer
over to complete the assembly. So first, layout the frame components upside
down as shown. The spring bracket mounting holes should be facing up. All
the decals should all be upside down.
Bag 11489
Group 6:
Load Bar
Components
MPG460XT
800-295-0042 ext 206
4
FRAME ASSEMBLY (Group 1)
1. We assemble the frame upside down to make it easier to install the springs
and axle. Once the spring and axle assembly is installed we will flip the trailer
over to complete the assembly. So first, layout the frame components upside
down as shown. The spring bracket mounting holes should be facing up. All
the decals should all be upside down.
Bag 11489
Group 6:
Load Bar
Components
X4
Visit www.maloneautoracks.com/Replacement-Parts
for all of your spare part needs
800-295-0042 ext 206
MPG460XT
2. Attach the spring hanger brackets to the frame. The U
shaped shackle bolt brackets mount to the front and the
C shaped “slipper” brackets mount to the rear as shown.
Use 3/8” x 1” bolts and nuts. Assemble with the nuts on
the inside of the
frame rails. Fully
tighten all 8 bolts
now.
3. Lay the two frame cross members
in between the frame rails. The
two holes in the middle should face
DOWN as shown. Channels face
each other.
4. Bolt the frame rails to the cross members
using 3/8” x 1” carriage bolts and nuts, (no
washers). The square carriage heads go to
the outside with the square holes in the frame
rails.
Leave the nuts loose until after all bolts are
installed. You will tighten everything at once in
a later step.
technical@maloneautoracks.com
800-295-0042 ext.215
3. Lay the two frame cross members
in between the frame rails. The large
Malone decal should be in the rear,
facing upside down.
MPG460XT
800-295-0042 ext 206
6
5. Slide the clip nut onto
the hole in the top of the
short tongue. Note, these
two parts are symetrical
so it doesn’t matter which
way they are turned. Slide
the short tongue inside the
tongue support and install a
bolt and washer hand tight
only. Flip the assembly over
so the bolt is on the bottom.
6. Set the assembly inside the
frame and slide it forward in
between the frame rails until the
holes all come into alignment.
7. Push the retractable tongue box onto the frame and slide it rearward to engage its notch inside
the tongue support. Install 1/2” bolts with washers on both sides, the forward 1/2” bolt getting a
crush preventer tube inside the short tongue.
Hand tight both 1/2” bolts with washers on
both sides.
technical@maloneautoracks.com
800-295-0042 ext.215
800-295-0042 ext 206
MPG460XT
8. Bolt the tongue support to the frame
rails using 3/8” x 1” carriage head bolts.
Assemble with washers and nuts on the
inside. Don’t fully tighten.
9. FRAME BOLT TIGHTENING: Starting at the rear of the frame fully tighten each
bolt, working to the front, fully tighten all frame bolts ending with the 1/2” bolts.
You don’t have easy access to tighten the rear tongue support bolt until after you flip
the trailer over.
technical@maloneautoracks.com
800-295-0042 ext.215
MPG460XT
800-295-0042 ext 206
8
SPRING AND AXLE ASSEMBLY
(Group 2)
2. Spin the axle to find the side with the spring
centering holes. These holes mate with the spring
center stud (shown to the left)
1. Set the envelope containing the manufacturer’s
certificate of origin (MCO) and VIN labels aside in a safe
place.
technical@maloneautoracks.com
800-295-0042 ext.215
NOTE: actual aluminum wheel may vary from
images
Autres manuels Malone Véhicule utilitaire
