Malmet WDS1 Manuel utilisateur

Serial Number:

Supplied to:

Date Installed:

Installed by:

Issue 16 Device Software V5.0

Head Office and Customer Service

ABN 95 001 717 791

9-11 McKay Avenue

PO Box 373

Leeton NSW 2705

Phone: +61 2 6953 7677

Email: [email protected]

Bedpan/Urinal Bottle and Utensil/Bowl

Washer Disinfector

Models WDS1; WDS3

Operation, Maintenance and

Installation Manual

Note: Due to Malmet’s Policy of continuous product improvement;

design and technical specifications are subject to change without notice.

Bedpan / Urinal Bottle and Utensil / Bowl Washer Disinfector (WDS)

Operation, Maintenance and Installation Manual

Issue 16 Page 1 August 22

Table of Contents

Foreword .............................................................................................................................................................................................................2

Certifications and Compliances............................................................................................................................................................................2

Quality Policy .......................................................................................................................................................................................................2

Important Warranty Reminder............................................................................................................................................................................2

Malmet Head Office and Factory Contact Details................................................................................................................................................2

Safety Instructions –Warnings ............................................................................................................................................................................3

1.0 Design Parameters ..................................................................................................................................................................................4

1.1 Operating Cycles ..................................................................................................................................................................................4

1.2 Detergent .............................................................................................................................................................................................5

1.3 Device Features....................................................................................................................................................................................6

1.4 Control LCD Display Features ...............................................................................................................................................................6

1.5 Operating Features ..............................................................................................................................................................................7

2.0 Installation and Commissioning ..............................................................................................................................................................8

2.1 Installation............................................................................................................................................................................................8

2.2 Service Connection and Layout Details ..............................................................................................................................................11

2.3 Plumbing ............................................................................................................................................................................................12

2.4 Electrical.............................................................................................................................................................................................12

2.5 Commissioning...................................................................................................................................................................................13

3.0 Loading and Operation..........................................................................................................................................................................14

3.1 Urinal Bottle / Bedpan –Loading (Refer to laminated quick reference instructions) ........................................................................14

3.2 Urinal Bottle / Bedpan –Operating Cycle (Refer to laminated quick reference instructions) ...........................................................15

3.3 Urinal Bottle Only –Loading (Refer to laminated quick reference instructions)................................................................................16

3.4 Urinal Bottle Only –Operating Cycle (Refer to laminated quick reference instructions)...................................................................17

3.5 Bowl / Utensil –Loading (Refer to laminated quick reference instructions)......................................................................................18

3.6 Bowl / Utensil –Operating Cycle (Refer to laminated quick reference instructions).........................................................................19

4.0 Cycle of Operation.................................................................................................................................................................................20

4.1 Detergent Warnings...........................................................................................................................................................................25

4.2 Fault Indication...................................................................................................................................................................................25

5.0 Maintenance .........................................................................................................................................................................................26

5.1 Daily Maintenance (Operator or Maintenance Technician)...............................................................................................................26

5.2 Bi-Monthly Maintenance (Maintenance Technician).........................................................................................................................26

5.3 Recommended Preventative Maintenance Schedule (to be performed by qualified maintenance personnel) ................................28

5.4 Safety Checks .....................................................................................................................................................................................28

5.5 Replacement of Safety Devices ..........................................................................................................................................................29

5.6 Fault Codes.........................................................................................................................................................................................30

5.7 Making equipment safe after incomplete operating cycle.................................................................................................................33

5.8 In case of malfunction........................................................................................................................................................................33

5.9 Purge Reset (Operator) ......................................................................................................................................................................33

5.10 Purge Detergent Line (Operator) .......................................................................................................................................................33

5.11 Manual Purge Reset (Maintenance)...................................................................................................................................................33

5.12 Manual Purge Detergent Line (Maintenance)....................................................................................................................................34

5.13 Safe Access to the Load or Chamber in Fault Condition.....................................................................................................................34

5.14 Detergent Level and Load Cell Calibration .........................................................................................................................................35

5.15 Device Service Component Identification and Part Listing.................................................................................................................36

5.16 User Menu and Test Mode.................................................................................................................................................................39

5.17 Menu Levels .......................................................................................................................................................................................39

6.0 Technical Data.......................................................................................................................................................................................42

6.1 Power and Water Consumption.........................................................................................................................................................42

6.2 Device Specifications..........................................................................................................................................................................43

6.3 Wiring Diagram (1ph devices) Manufactured after June 2020 ..........................................................................................................45

6.3 Wiring Diagram (1ph devices) Manufactured before June 2020........................................................................................................46

6.4 Wiring Diagram (3ph devices) Manufactured after June 2020 ..........................................................................................................47

6.4 Wiring Diagram (3ph devices) Manufactured before June 2020........................................................................................................48

6.5 Data Logging.......................................................................................................................................................................................49

Warranty Statement ..........................................................................................................................................................................................55

Bedpan / Urinal Bottle and Utensil / Bowl Washer Disinfector (WDS)

Operation, Maintenance and Installation Manual

Issue 16 Page 2 August 22

Foreword

In order to obtain maximum life and efficiency from your Malmet Bedpan/Urinal Bottle and Utensil/Bowl Washer Disinfector and

to aid in the safe operation of the device, please read and understand this manual thoroughly and follow all instructions before

operating.

This device is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of

experience and knowledge.

Children should be supervised to ensure that they do not play with the device.

The specifications supplied in this manual were in effect at time of publication, however due to Malmet (Australia)’s policy of

continuous improvement, changes to these specifications may be made at any time without notice on the part of Malmet

(Australia) Pty Ltd.

Certifications and Compliances

ARTG Identifier: 232450

Electrical Safety Cert: CS10462N

Watermark Cert: WMKA21156

Quality Policy

Malmet’s quality management system is certified to ISO 13485:2016 and ISO 9001:2015 and guarantees the quality of this device.

Important Warranty Reminder

Should you have any problems with your device, contact the company from whom you purchased it, or Malmet (Australia) Pty Ltd.

It is important that the name from whom you purchased your device and the name of the installer are recorded on the front page

of this manual. The installer is responsible for the correct installation, start up and demonstrating the operation of this device.

They are also responsible for issuing relevant certificates of compliance (these may differ from state to state).

Malmet Head Office and Factory Contact Details

Malmet (Australia) Pty Ltd

9-11 McKay Avenue

PO Box 373

LEETON NSW 2705

Telephone: +61 2 6953 7677

E-mail: [email protected]om.au

Website: www.malmet.com.au

Bedpan / Urinal Bottle and Utensil / Bowl Washer Disinfector (WDS)

Operation, Maintenance and Installation Manual

Issue 16 Page 3 August 22

Safety Instructions –Warnings

Please read and understand this manual before using this device, if this device is used in a manner not specified by the

manufacturer protection by the device may be impaired.

Please refer to this manual for information wherever this warning symbol is displayed –

Be aware of 240V / 415V Voltage

Disconnect power when servicing

Mains power ISO switch must be in an accessible position easily reached and not

obstructed so device can be isolated from mains power during service

For the safe use of this device the responsible body should ensure that all operators

are adequately trained to operate and maintain the device in its safe use.

Only process items listed as per the design parameters in this manual

Be aware of steam discharge

Utensils and racks are hot to handle

Safety gloves and goggles must be worn when changing detergent

Safety clothing with reflective tape can activate the hands free sensor when device is

in standby mode

Be aware of hot surfaces, pipes and hoses from steam and hot water

Install temperature probes and element over temperature thermal cut-outs correctly

Plumbing service connection must comply with AS/NZS 3500.1 and AS/NZS 3500.2

Not suitable for use in the presence of flammable anaesthetic mixtures with air or

nitrous oxide and mode of operation as continuous

Bedpan / Urinal Bottle and Utensil / Bowl Washer Disinfector (WDS)

Operation, Maintenance and Installation Manual

Issue 16 Page 4 August 22

1.0 Design Parameters

The Malmet Bedpan/Urinal Bottle and Utensil/Bowl Washer Disinfector has been designed within the following

parameters:

1.1 Operating Cycles

Three available operating (cleaning and disinfection)

Urinal Bottle / Bedpan

Load: capacity: 2 x small slipper pans, 2 x large slipper pans, 2 x standard bedpans and 4 x standard male and

female urinal bottles

Cycle:

1. Flush 8 to 12 sec

2. Cold water wash 2 min

3. Hot water wash with detergent 2 min

4. Hot water rinse 35 sec

5. Disinfection 1 min at 90˚C

6. Cool down 20 sec

Urinal Bottle only

Load capacity: 4 x Standard male and female urinal bottles

Cycle:

1. Cold water 2 min

2. Hot water wash with detergent 2 min

3. Hot water 35 sec

4. Disinfection 1 min at 90˚C

5. Cool down 20 sec

Bowl / Utensil

Load capacity: 2 x large bowls (345Dia to 305Dia), 3 x medium bowls (240Dia to 210Dia), 6 kidney dishes

(sizes 300 x 50, 255 x 50 and 220 x 43 –held in kidney rack holder)

Smaller kidney dishes fit into a basket with a smaller open ended trays and utensils.

Cycle:

1. Cold water wash 2 min

2. Hot water wash with detergent 2 min

3. Hot water rinse 35 sec

4. Disinfection 1 min at 90˚C

5. Cool down 20 sec

Note: These times do not include filling and heating. See technical data for full cycle times.

a) Two bedpans with lids and four urinal bottles can be emptied, cleaned and disinfected during each automatic cycle.

b) The cradle is designed to ensure that utensils are not dislodged during the cleaning cycle. The contents are

emptied during door closure.

c) The chamber and door are self-cleaning and do not permit water or soil to remain after a properly completed cycle.

Steam disinfecting ensures all internal surfaces are totally clean and safe.

d) The bedpan flush cycle:

i) Removes the heavy soil

ii) Clears the trap

Bedpan / Urinal Bottle and Utensil / Bowl Washer Disinfector (WDS)

Operation, Maintenance and Installation Manual

Issue 16 Page 5 August 22

1.2 Detergent

WARNING!

SAFETY GLOVES AND GOGGLES MUST BE WORN WHEN CHANGING

DETERGENT AND DISPOSING OF EMPTY CONTAINERS

Current Safety Data Sheet for Malmet detergent is available in .PDF format from Malmet’s website.

www.malmet.com.au

Changing the Detergent Bottle

The 5 litre detergent container is accessed by opening the bottom door. Only use Malmet approved detergent (See

technical data for detergent details)

1. Pull handle on detergent door and open

2. Unscrew cap and pull out with suction hose (let hose hang in detergent chamber)

3. Remove empty bottle and replace with full bottle

Note: Leave cap on new bottle until in position

4. Remove cap on new bottle and fit existing hose and cap, make sure suction hose is at bottom of bottle

5. Close detergent door

6. Restart device operation as normal

7. Check fill level indicator on display. Should show as

Note: Do not drop detergent container onto base plate. This may result in damaging the load cell.

Disposal of Empty Detergent Bottles

1. When handling empty containers treat as though container is full and wear appropriate PPE as per MSD

requirements

2. Triple rinse container and puncture base to render unusable

3. Dispose of containers as per facility chemical waste handling procedures, and/or local government requirements

Bedpan / Urinal Bottle and Utensil / Bowl Washer Disinfector (WDS)

Operation, Maintenance and Installation Manual

Issue 16 Page 6 August 22

1.3 Device Features

1.4 Control LCD Display Features

Control panel with LCD display

USB port

Wash Chamber

Bowl / Utensil rack, hinged

Bedpan rack, hinged

Detergent access door

Door Auto open and close

Urinal bottle rack

Bedpan / Urinal Bottle and Utensil / Bowl Washer Disinfector (WDS)

Operation, Maintenance and Installation Manual

Issue 16 Page 7 August 22

1.5 Operating Features

POWER On/Off Standby

HANDS FREE SENSOR For hands free opening, closing door and starting of cycle. To

operate, hold hand in front of sensor

URINAL BOTTLE ONLY Select and start for urinal bottle only cycle

BOWL / UTENSILS Select and start for bowls / kidney dishes etc

URINAL BOTTLE / BEDPAN Select and start for urinal bottles / bedpans

DOOR To manually open and close door, if pressed whilst door is closing at

the start of a cycle the cycle will be cancelled and the door opened

SCROLL Menu scroll button SERVICE ONLY

SELECT Menu select and enter button SERVICE ONLY

Purge Reset: When “purge” is flashing on display, if pressed this will

start the purge cycle after a fault.

Detergent level indicator (only visible with power on)

Hands free operation

The hands free option can open and close the door without touching the device

Adjusting the rack position and loading the device accordingly (refer to 3.0 Loading and Operation)

The hands free option can be used to start the operating cycle

Manual operation of the door

Press the door button to open the door

Adjust the rack position and load the device accordingly (refer to 3.0 Loading and Operation)

Press the door button to start the operating cycle

Bedpan / Urinal Bottle and Utensil / Bowl Washer Disinfector (WDS)

Operation, Maintenance and Installation Manual

Issue 16 Page 8 August 22

2.0 Installation and Commissioning

2.1 Installation

To avoid problems with this device, these Installation Guidelines should be followed.

Installations must be carried out by a qualified and licenced tradesperson.

The device must be affixed to the building structure to ensure mechanical stability prior to use. The device

can be affixed to the building structure via the holes provided in the device feet, or use of an appropriately

rated appliance safety strap.

Prior to installation of the device, services as noted are to be provided by the facility. It is not the

responsibility of Malmet to provide these service connections.

Risk Assessment

It is recommended a risk assessment is conducted by the user both prior to and after installation and any risks identified

mitigated to an acceptable level using the hierarchy of control;

https://commons.wikimedia.org/w/index.php?curid=55610678

Handling

Weights of Device: Net: 140 kg Shipping: 158 kg Shipping with crating: 217 kg.

•Handling of the device to installation site must be with fork lift or hand pallet truck.

•Before unpacking device inspect carton for any damage relating to forklift forks and damage relating to device falling

over or for evidence of top loading

•After unpacking the device, inspect all external panels for damage.

•Remove the 4 screws holding the device to the pallet.

•Follow your internal manual handling guidelines to manoeuvre the device off the pallet. The device can then be placed

into position by fork lift or hand pallet truck.

Disposal of Packaging

•Please dispose of packaging as per facility procedures or local government requirements.

Bedpan / Urinal Bottle and Utensil / Bowl Washer Disinfector (WDS)

Operation, Maintenance and Installation Manual

Issue 16 Page 9 August 22

2.1.1 Positioning the WDS

Model

Placement

Access Required

Device Dimensions

Height

Width

Depth (mm)

WDS1; WDS3

Freestanding

Both Sides

1685

605

625

Please allow sufficient room for servicing purposes. Recommended space requirements 300mm on either side with

150mm at the rear of the device.

Buildings

•Service connections are usually pre-placed after planning and consultation with all interested parties. Installation is by

connection to the services provided.

•As the soil line (sewerage outlet) is the least flexible of all the connections, this usually influences the decision as to where

to place the WDS. If an existing soil line can be utilised this will represent a cost saving.

•The WDS is supplied as either a ‘S’ or ‘P’ Trap as nominated by the Purchaser. The ‘S’ Trap connects through the floor and

the ‘P’ Trap connects through the back wall. The trap section is easily removed if the wrong trap has been ordered. Refer

to Diagram C2 for trap connections.

Potential electromagnetic or other interference between other EQUIPMENT and devices can possibly affect the infra-red

hands free operation sensor. It is advisable to check all the equipment and devices in the intended installation area that

have infra-red operation. Electromagnetic interference can be prevented by installing the device in non-patient areas of

hospital (or similar).

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