Makita 2106 Manuel

TECHNICAL INFORMATION

For Models

Portable Band Saw

Description

2106

Specifications

Standard equipment

Optional accesories

Band saw blade13-1140(SK, 18 teeth/inch)

Set accessories (Triangle scale, hex. Wrench-4, hex. Wrench-5)

Wax

Features and benefits

1. Wide range of cutting capacity up to 4 inch pipe (outer diameter 115mm)

2. 5.5kg light weight improves workability.

3. Speed can be changed by two steps and peripheral velocity is variable depending on material.

4. Tension load to the blade can be easily set by the lever and the blade will be replaced quickly.

5. Large front grip and comfortable handle shape improve operability. Cab-tire cord is coming out from the side so as not

to disturb workability.

6. Optional stand enables the machine to be fixed.

Band saw blade 13-1140 (SK 14, 18, 24 teeth/inch, SKH 14, 18, 24 teech/inch)

Portable band saw stand (chain vice type)

New Tool

CONCEPTION AND MAIN APPLICATIONS

Model 2106 is a portable band saw suitable for cutting pipe and light

weight steel, etc.,

and it's belief benefits are:

Light weight and wide range of cutting capacities from 115mm to large

diameter material.

Voltage (V)

No load speed Blade peripheral velocity; 80m/min. at high, 60m/min. at low speed

Band saw blade 1140L x 13W x 0.5D (mm)

Round material; 115mm,

Square material; 115x115mm

(75x110mm when stand is used.)

Driving shank (LxWxH)

Max. cutting capacity

Current(A) Cycle(Hz) Continuous Rating

Input(W) Max. output(W)

100 7.5 50/60 710 430 800

115 6.5 50/60 710 430 800

200 3.8 50/60 710 430 800

220 3.4 50/60 710 430 800

230 3.3 50/60 710 430 800

240 3.1 50/60 710 430 800

(Note) Model with 115V, 6.5/4.5A, 710/490W (high/low) is planed to be shipped for North America and Canada.

235

499

230

Output(W)

Net weight

Power supply cord

5.5kg (12.1lbs)

2.5m (8.2ft)

Capacity

Material and cutting speed (lightly pressing material by holding with hands)

Comparison of cutting speed with other models

Material was a structure steel. (STKM13A, outer dia. 50.8mm, 3.5mm thickness)

All unspecified blade are SK18 teeth/inch (Makita).

[Reference]

Superiority of portable band saw comparing to reciprocating saw

 More quiet with less noise

 Easy operability

Easy cutting without heavy force

 Longer blade durability

Band saw blade

Material

Cut material

Steel pipe (outer dia. 54mm, 5mm thick)

Steel pipe (outer dia. 115mm, 5mm thick)

Stainless pipe SUS430 (outer dia. 50mm, 1.5mm thick)

Cutting

speed (min)

Load current(A)

Peripheral

velocity

SKH

L 3.4~3.7 57

111

4.3~4.5

4.3~4.6

3.4~3.7

No. of teeth (teeth/inch)

Model & blade

2106 L3.4~3.9 51

126

4.0~4.5

3.5~4.0

4.2~4.6

3.0~3.2

3.9~4.0

3.2~3.4

3.9~4.0

4.0~4.4

4.3~4.6

3.3~3.5

4.1~4.3

3.0~3.1

3.8~4.0

5.1~6.4

5.6~6.1

4.9~5.0

5.0~5.1

4.2~4.9 39

4.5~5.5

3.8~4.5

4.2~5.0

4.3~4.7

4.8~5.0

4.2~4.4

4.6~4.8

4.5~5.0

4.8~5.0

3.7~4.4

4.5~5.4

3.3~3.4

4.2~4.4

6.7~7.3

6.5~7.9

6.0~6.3

5.5~5.8

SKH

18 teeth

SKH

18 teeth

2106with stand

Metabo PB4478

(115V)

Milwaukee 6230

(120V)

Hitachi CB10SA

with stand SKS(Hitachi)

18 teeth

Load current (A)

Cutting speed (min)

Load current (A)

Cutting speed (min)

Peripheral

velocity

Normal cutting (material's own weight when stand is used) Heavy cutting (pressing material when stand is used)

with stand

(Note)Since Milwaukee is a variable-speed type, test was conducted with following peripheral velocity:

L; 50m/min., H; 92m/min.

JR3001 Blade No.22 4.0 to 5.0 44 4.5 to 5.5 30(rotate to cut)

Durability of saw blade

Cutting with material's own weight by using a stand

The blade has the same durability as Milwaukee's.

10 20 30 40 50 60 70 80 90 100

Operation time (min)

Number of cutting times (with one blade)

Broken

Steel pipe (STKM 13A,

external dia. 50.8mm,

3.5mm thick), load 3.2 to 3.5A

Saw blade SK18 teeth/inch is used.

Stainless steel pipe

(SUS304, external dia.

60.5mm, 3mm thick)

Durability

Repair

1. Replacement of armature

(1) Remove carbon brush, four hex. socket bolts that

secures motor housing, and two pan-head screw

that fixes handle on the frame.

(2) Remove motor housing together with handle from

the gear housing, and armature can be removed.

(3) Assemble with a reverse order of disassembly. Do

not forget to attach baffle plate.

2. Replacement of gear

(1) Remove bolts and screws as same procedures as

for replacement of armature, and remove gear

housing to pull out gears.

(2) For assembling the gears, engage the gears and

insert them together into a frame as shown in the

right figure.

(3) Replenish grease and check that flat washer 8 is

mounted on gear complete and that cap 26 is

mounted on gear housing. Then replace gear

housing.

3. Replacement in tension section

(1) For disassembly of slide plate and tension plate,

press tension plate with an arbor press as shown

in the right figure.

(2) Insert flat-headed screwdriver between slide plate

and tension plate, and press it until tension plate

comes out of the notch of a slide plate.

 At this time slowly pull up the arbor press.

(3) For assembly, insert spring into the tension plate

and press the arbor press so that the tension plate

comes into the guide hole of the slide plate.

 Press the arbor press to the notched section, and

the slide plate will be set naturally.

 wheel complete and washer in a row and fix them

with a hex. socket bolt.

Hex. socket bolt M6x60

Pan-head screw

M5x28

Cap 26

Flat washer 8

Gear complete 11-45

Gear housing complete

Bearing 6000

Sleeve 12

Helical gear 42

Key 4

Bearing 6201LB

Bearing 608

Frame complete

Press hear

Arbor press

Flat head screwdriver

Slide plate

Notched section

Compression spring

Tension plate

Spur gear

4. Replacement of rubber tire and wheel complete

(1) Pull out wheel complete by removing hex. socket

bolt that secures the wheel complete.

(2) Check that there is no abnormalities in the gear

section of the wheel complete on the drive side.

If broken teeth or abnormal wear is found, replace

the gear with a new one. (Driven gear can be

used for drive gear.)

(3) Remove rubber tire from the wheel complete.

(4) Wipe oil or dirt off the peripherals of the wheel

complete, replace new rubber tire.

 At this time mate convex of the wheel complete

and the groove of the rubber tire mutually.

(5) Remove dirt on the shaft and on the metal gear

section.

(6) Replenish grease to the drive side gear. (Makita

grease G No.2) In the case of a new gear, coat

about 16g grease on the whole of the gear.

(7) Replenishi oil to the shaft and assemble washer,

wheel complete and washer in a row and fix them

with a hex. socket bolt.

Hex. socket bolt M6x12

Flat washer 16

Wheel complete

Convex

Groove

Wheel complete

Rubber tire

Gear section

Rubber tire

Flat washer 16

Shaft

(frame or slide plate)

Wiring diagram

General specification: Wirings of field lead wires are defferent depending on types of voltage.

Colors of lead wires are all the same.

a) Single pole switch

b) Switch with relay terminal

Noise prevention measures for countries (Italy, Germany, France, Netherlands, Austria, England)

Gray

Black

Red

Orange

Blue

Connector

terminal

High-low speed

selector switch

Main

switch

Main

switch

Power supply cord

Connector terminal Capacitor

Capacitor

Orange

Gray

Black

Red

Blue

Connector terminal

Line coil

Capacitor

Main

switch

Power supply cord

High-low speed

selector switch Connector

terminal

To field steel plate

Optional accessories

(Notice)

1. Layout of main switch, capacitor and line coil is defferent depending on specifications for each country.

2. When fasten-receptacle is mounted on high-low speed selector switch, fasten-receptacle sleeve should incline

inward as shown in the figure.

     (Direction is not specified to center two pieces.)

Portable band saw stand (chain vice type) enables high precision

cutting as a fixed machine.

High-low speed

selector switch

Lead wire

A<A'

Fasten receptacle

Fasten receptacle sleeve

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