MAFI MT 25 Manuel utilisateur
Maintenance manual
MAFI - Trac
MT 25 / 30 YT
Terminal Trac
...get it rolling
Production no.: 3280798
Maintenance manual MT 25 / 30 YT
Publisher MAFI-Transport-Systeme GmbH
Hochhäuser Strasse 18
D-97941 Tauberbischofsheim
Telephone: +49 9341/899-0
Fax: +49 9341/899-108
E-mail: serv[email protected]
Document type Maintenance manual
Translation of the original maintenance manual
Production number 3280798/3280799/3280801/3280802/3280832
Issue date 11.2012
Language English
Copyright © 2004, MAFI-Transport-Systeme GmbH
This documentation and all parts thereof are copyright pro-
tected. Any use or change made outside the strict limitations
of the copyright law without the consent of MAFI-Transport-
Systeme GmbH is not permitted and is punishable by law. This
particularly applies to reproductions, translations, microfilm-
ing, and the storage and processing in electronic systems.
TABLE OF CONTENTS
Maintenance manual MT 25 / 30 YT 1
Vehicle identification ................................................. 3
Vehicle identification plate ................................................... 4
Production number ............................................................... 5
User instructions ....................................................... 7
On this Maintenance manual ............................................... 8
Content overview ................................................................. 9
Warranty / Liability ............................................................. 10
MAFI Service ..................................................................... 11
Safety instructions .............................................................. 12
Graphical aids .................................................................... 13
Symbols ............................................................................. 14
Safety ........................................................................ 15
General information ........................................................... 16
Intended use ...................................................................... 17
Other dangers .................................................................... 18
Qualifications of the operating personnel ........................... 21
Personal safety gear .......................................................... 22
Warning signs on the MAFI Trac ....................................... 23
Your MAFI Trac ........................................................ 25
Product description ............................................................ 26
Exterior view ...................................................................... 27
Interior view ........................................................................ 29
Maintenance work .................................................... 31
Maintenance schedule ....................................................... 32
Lubricating points ............................................................... 36
Tilt driver's cab ................................................................... 39
Motor .................................................................................. 42
Cooling system .................................................................. 45
Air filter ............................................................................... 52
Fuel system ........................................................................ 54
Drive train ........................................................................... 56
Compressed air system ..................................................... 66
Hydraulic system ................................................................ 70
Fifth wheel / Fifth wheel coupling ....................................... 74
Wheels and tyres ............................................................... 77
Air conditioner .................................................................... 79
Electrical system ................................................................ 80
Air suspension ................................................................... 86
Operating materials ................................................. 87
General information ........................................................... 88
Fuels .................................................................................. 89
Oils ..................................................................................... 91
Coolant ............................................................................... 94
Lubricating greases ............................................................ 95
Filling quantities ................................................................. 96
ENVIRONMENTAL NOTES ...................................... 97
2Maintenance manual MT 25 / 30 YT
Disposing of operating materials ........................................ 98
MAINTENANCE CERTIFICATES ............................103
General ............................................................................ 104
Maintenance certificate .................................................... 105
VEHICLE IDENTIFICATION
VEHICLE IDENTIFICATION PLATE
4Maintenance manual MT 25 / 30 YT
Vehicle identification plate
Fig. 1: Mounting location
The vehicle identification plate is attached on the right side of
the vehicle frame.
Fig. 2: Vehicle identification plate
On the vehicle identification plate you will find information on:
zvehicle type
zproduction number
zweights
zcargo
zbattery
11-C25-003-007A-3
VEHICLE IDENTIFICATION
PRODUCTION NUMBER
Maintenance manual MT 25 / 30 YT 5
Production number
The production number identifies your MAFI Trac. It is stamped
on the vehicle identification plate.
The production number of your MAFI Trac is:
Specify the production number in all written communica-
tion with MAFI. Providing this number simplifies answer-
ing your questions and ordering parts.
Door key / Ignition key
Please write down here the key number of the door and ignition
keys to ensure that you can easily reorder keys:
3
3
3
3
3
2
2
2
2
2
8
8
8
8
8
0
0
0
0
0
7
7
8
8
8
9
9
0
0
3
8
9
1
2
2
Door key Ignition key
……………………….. ………………………..
6Maintenance manual MT 25 / 30 YT
USER INSTRUCTIONS
ON THIS MAINTENANCE MANUAL
8Maintenance manual MT 25 / 30 YT
On this Maintenance manual
General information
This Maintenance manual (MM) is a part of the MAFI Trac. In
the following the MAFI Trac is shortened to MT.
Here, you will learn how to properly maintain and handle the MT.
The more you are familiar with the MT, the better you can work
with it and drive in traffic.
The following is therefore important:
zYou are familiar with and understand the contents of this
Maintenance manual.
zThat, after familiarising yourself theoretically with the oper-
ating elements and maintenance procedures of the MT, you
practice these before actually using the MT.
zYou do not activate any switches or try out any operating
procedures with which you are unfamiliar.
zInform other users about all safety instructions and warn-
ings.
zAdhere to the generally applicable regulations for the area
(company or public roads) in which you operate the MT.
Directional and positional specifications
Fig. 3: Main travel direction
The positional specifications “front”, “rear”, “left”, and “right”
always refer to those positions when you look in the main travel
direction (arrow).
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