Mafell FM 1000 Instructions de montage
FM1000
170758.0122/a
IMPORTANT
Read Before Using
IMPORTANT
Lire avant usage
IMPORTANTE
Leer antes de usar
Operating/Safety Instructions
Consignes d’utilisation/de sécurité
Instrucciones de funcionamiento y seguridad
For English Version
See page 2
Version française
Voir page 21
Versión en español
Ver la página 40
FM1000
2
01/2022
English
Table of contents
1Signs and symbols ........................................................................................................... 3
1.1 Identification of the device................................................................................................5
2Product specifications ......................................................................................................6
2.1 Technical data .................................................................................................................. 6
2.2 Scope of delivery.............................................................................................................. 7
2.3 Adjustment elements........................................................................................................7
3General safety .................................................................................................................. 8
3.1 Intended use..................................................................................................................... 8
3.2 Foreseeable misuse .........................................................................................................8
3.3 Safety instructions ............................................................................................................ 9
3.4 Specific safety rules .......................................................................................................10
3.5 Safety devices ................................................................................................................11
3.6 Residual risks ................................................................................................................. 12
4Setup / adjustment .........................................................................................................12
4.1 Mains connection ...........................................................................................................12
4.2 Tool selection ................................................................................................................. 12
4.3 Collet chucks .................................................................................................................. 13
4.4 Tool change.................................................................................................................... 15
5Operation........................................................................................................................16
5.1 Startup............................................................................................................................16
5.2 Switching on / off ............................................................................................................16
5.3 Speed selection.............................................................................................................. 17
5.4 Overload protection ........................................................................................................ 17
6Service and maintenance...............................................................................................18
6.1 Storage........................................................................................................................... 18
7Troubleshooting.............................................................................................................. 19
8Optional accessories ...................................................................................................... 20
9Exploded view and spare parts list................................................................................. 20
FM1000
01/2022
3
1Signs and symbols
These operating instructions contain the following general information signs to guide you, the reader, through
the operating instructions and to provide you with important information.
Sign
Meaning
Important information
This sign highlights user tips and other useful information.
➢
Identifies an intermediate result in a sequence of actions.
✓
Identifies the final result of a sequence of actions.
Tab. 1: General signs and their meanings
Warning icons warn of dangerous points, risks and obstacles.
Icon
Meaning
Warning
This icon can be found at all locations where you can find information regarding your
safety. Non-observance can result in extremely serious injuries.
Warns of danger of electric shock.
Warns of danger caused by dust.
Warns of the danger of cutting.
Warns of the danger of cutting off or severing limbs.
Tab. 2: Warning icons and their meanings
FM1000
4
01/2022
Mandatory icons are intended to prevent accidents.
Icon
Meaning
Wear eye protection.
Wear dust mask.
Wear hearing protection.
Wear protective gloves.
Tab. 3: Mandatory icons and their meanings
During the operation of the power tool there are always actions to be taken where hazards can occur. These
potentially dangerous actions are preceded by warnings which must be observed.
Classification of the danger level (signal words) of warnings
Warning
Meaning and consequences of non-observance
Imminent dangerous situation that will cause serious or
fatal injuries.
Potentially dangerous situation that can cause serious or
fatal injuries.
Potentially dangerous situation that can cause light
injuries.
Situation that can cause material damage on the machine
Tab. 4: Structure of warnings
FM1000
01/2022
5
1.1 Identification of the device
The icons listed and explained below can be found on the rating plate or on the product.
Icon
Explanation
Icon
Explanation
V
Volt
1, 2, 3, ...
I, II, III, ...
Rotational speed setting
A
Ampere
rpm
Revolutions per minute
Hz
Hertz
ø
Tool diameter
W
Watt
~
Alternating current
kg
Kilogram (weight)
Protection class II
min
Minutes (time)
Read operating instructions
s
Seconds (time)
Protective goggles
n0
Rated speed at no load
Hearing protection
n
Rated speed at normal load
Dust mask
FM1000
6
01/2022
2Product specifications
2.1 Technical data
Operating voltage
120 V~, 60 Hz
Current at normal load
8.3 A
Tool speed at no load
10000 to 25000 rpm
Tool shaft
3 - 8 mm [0.12 - 0.32 in]
Diameter of tool holding fixture with collet chuck
6.35 mm [0.25 in]
Grinding tool diameter
40 mm [1.57 in]
Milling cutter diameter
36 mm [1.42 in]
Weight without power cord
1,6 kg [3.53 lbs]
Length of the connecting cable
4 m [13.12 ft]
Dimensions (width x length x height)
73 x 254 x 79 mm [2.87 x 10 x 3.11 in]
FM1000
01/2022
7
2.2 Scope of delivery
Fig. 1: Scope of delivery
Components
A
Milling motor FM1000
B
Union nut
C
Collet chuck OZ ø 8 mm [0.31 in]
D
17-mm [0.67 in] single open-end wrench
2.3 Adjustment elements
Fig. 2: Adjustment elements
Adjustment elements on the machine
1
Locking button
2
Power switch
3
Setting wheel
FM1000
8
01/2022
3General safety
Please read all safety instructions and directions. Failure to comply with the safety instructions and
directions can cause electric shock, fire and/or serious injuries. Please retain all safety instructions and
directions for future reference.
3.1 Intended use
The milling motor is intended for stationary installation in a guiding gantry system with a collar size of ø 43 mm
[1.69 in].
Intended use also requires the guiding gantry system to be included.
The milling motor can be operated with cutter diameters that are compatible with the collet chucks listed in the
special accessories. Wood, plastic and non-ferrous metals can be machined. The cutting data must be
selected such that the motor is not overloaded.
3.2 Foreseeable misuse
The machine is not intended for any other use than the intended use listed above.
The manufacturer is not liable for any damage resulting from such other use.
To use the machine as intended, comply with the operating, maintenance and repair conditions specified by
MAFELL.
Foreseeable misuse also includes:
- Tampering with, removing and/or bypassing safety devices of any kind.
- Operating the machine without safety devices.
- Non-observance of safety and warning instructions in the operating instructions.
- Removing the safety and warning labels from the machine.
- Operating the machine by unauthorized persons.
- Failure to follow prescribed maintenance and care instructions.
- Machining with excessive cutting depth or feed rate due to excessive motor load.
- Using the machine in continuous industrial operation.
- Using the machine as a hand-guided milling motor.
Never use:
- Damaged and/or deformed tools.
- Blunt drill bits as they impose an excessive load on the motor.
- Tools that are not suitable for the no-load speed of the milling motor.
FM1000
01/2022
9
3.3 Safety instructions
READ ALL INSTRUCTIONS!
Non-observance of the instructions listed below can cause electric shock, fire and/or serious injuries
.
Work area
- Children and adolescents are not allowed to operate this machine.
- Replace damaged cables or plugs immediately. To avoid safety hazards, only MAFELL or an authorized
MAFELL service workshop is allowed to replace parts.
- Prevent sharp kinks of the cable. Do not wrap the cable around the machine, especially when transporting
and storing the machine.
- Do not use this machine when you are tired, or under the influence of drugs, alcohol or medicaments. Be
aware of what you are doing. Stay alert and use common sense.
- Keep children and bystanders at a distance while you are operating the machine. Distractions can cause
you to lose control of the machine.
- Use eye protection, dust mask and hearing protection. Appropriate safety equipment, used
under proper conditions, will reduce the risk of injuries.
Instructions for service and maintenance:
- Cleaning the machine regularly, especially the adjustment elements and the guiding devices, is an important
safety factor.
- Ensure that only genuine MAFELL spare parts and accessories are used. Failure to do so will make
warranty claims and the liability of the manufacturer null and void.
- Prepare a periodic maintenance schedule for your machine. When you clean the machine, be careful
not to disassemble any part of the machine. Reassembling the machine bears the risk that internal
wires are routed incorrectly or pinched, or that return springs of the safety device are mounted
incorrectly. Certain cleaning agents, such as gasoline, carbon tetrachloride, ammonia, etc. can damage
plastic parts.
- Some of the dust produced by sawing, sanding, drilling and other building work contains chemicals
known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
- Lead from lead-based paints,
- Crystalline silica from bricks and cement and other masonry products,
- Arsenic and chromium from chemically treated wood.
Your risk from this hazard varies with the frequency at which you perform this type of work. To reduce your
exposure to these chemicals: Work in a well-ventilated area. Work only with approved safety equipment,
such as dust masks that are specially designed to filter out particles of microscopic size.
FM1000
10
01/2022
3.4 Specific safety rules
Operation information:
- Never work without the protection devices of the gantry system in which the milling motor is inserted, which
are required for the respective operation.
- Do not change anything on the gantry system or the milling motor that could affect the safety.
- Using the unit in conjunction with water or conductive liquids is prohibited.
- Keep the milling motor away from rain or wetness. The ingress of water into the milling motor increases the
risk of an electric shock.
- Keep your hands away from the danger zone of the tool.
- Check the workpiece for foreign bodies.
- Watch the rotational speed. Switch off the power supply immediately if the rotational speed rises
uncontrollably or suddenly.
RETAIN THESE INSTRUCTIONS!
Autres manuels pour FM 1000
1
Table des matières
Langues :
Autres manuels Mafell Moteur
