Macnaught AFP12A Manuel utilisateur

INSTRUCTION MANUAL

AFP12A (12volt / Automatic Nozzle) | AFP12M (12volt / Manual Nozzle)

AFP24A (24volt / Automatic Nozzle) | AFP24M (24volt / Manual Nozzle)

ELECTRIC DIESEL PUMP KIT

AFP12-im -issue1-2015

macnaught | instruction manual

INSTRUCTION MANUAL

ELECTRIC DIESEL PUMP KIT

AFP12A (12volt / Automatic Nozzle) | AFP12M (12volt / Manual Nozzle)

AFP24A (24volt / Automatic Nozzle) | AFP24M (24volt / Manual Nozzle)

INTRODUCTION

Thank you for purchasing a Macnaught 12 or 24 volt

Electric Diesel Fuel Pump.

The Macnaught Electric Diesel Fuel Pump kit is

supplied, complete with either a Manual or Automatic

Fuel Nozzle, 2m x 3/4” Suction Hose, 4m x 3/4”

Delivery Hose and 4M power cable with fuse holder

and alligator clips.

Macnaught also have a complete range of retractable

hose reels, fuel nozzles, fuel meters, air operated

or manual oil pumps and a full range of greasing

equipment available to suit all of your ﬂuid handling

requirements.

This manual assists you in operating and maintaining your

electric diesel fuel pump. The information contained will help

ensure many years of dependable trouble free operation.

Please read and retain this instruction manual to assist you

in the operation and maintenance of this quality product. If

you require any further assistance please contact your local

Macnaught distributor.

GENERAL INFORMATION ASSEMBLY

CAUTION

Use oil resistant pipe sealant or Teﬂon® tape on all pipe

threads.

1. Fit the strainer supplied to the end of blue suction hose

and secure with the hose clamp supplied.

2. Fit the 3/4” hose tail to the remaining end of the suction

hose and secure with the hose clamp supplied.

3. Connect the suction hose assembly to the pump inlet

(refer to direction of ﬂow on pump)

4. Connect the delivery hose to the outlet on the pump.

5. Fit the swivel to the delivery hose and ﬁt the nozzle with

the supplied swivel.

ONLY USE this pump with Diesel, Kerosene or Anti-

freeze failure to do so may cause personal injury or

damage the pump which voids pump warranty.

DESCRIPTION

This diesel transfer pump is designed to reliably transfer

diesel. The pump is a self priming, positive displacement,

rotary vane pump operating on either 12 or 24V DC

depending on the model. The pump will deliver up to 40

litres per minute, has a built-in bypass valve that keeps the

operating pressure below 1.3 Bar (18 psi) and the motor

has a 30 minute duty cycle

If you require a fuel ﬁlter or meter for your pump, Macnaught

recommends that you use the Macnaught HA1S fuel ﬁlter

and/or select one of the Macnaught fuel meters.

PUMP INSTALLATION

1. Position the pump assembly securely.

NOTE: Ensure the pump is positioned to a secure location.

2. Insert the suction hose into the fuel tank

macnaught.com.au

INSTRUCTION MANUAL

ELECTRIC DIESEL PUMP KIT

AFP12A (12volt / Automatic Nozzle) | AFP12M (12volt / Manual Nozzle)

AFP24A (24volt / Automatic Nozzle) | AFP24M (24volt / Manual Nozzle)

OPERATION

NOTE: Avoid sparks that could cause a ﬁre: DO NOT use

a patch cord to extend the power cables.

DO NOT let the pump run dry for more than 3 minutes or

damage may occur

1. Before use, wipe off any dirt or moisture that may have

accumulated on the nozzle or hoses.

2. Insert nozzle into the container to be ﬁlled. Insert

suction hose (if applicable) into the diesel storage tank.

3. Switch the motor on.

4. Operate the nozzle lever to dispense ﬂuid.

5. When the desired amount of ﬂuid has been dispensed,

release nozzle lever to stop ﬂow.

6. Immediately switch motor off.

7. Nozzle and hoses should be kept clean and dry when

not in use.

MAINTENANCE

Important:

Do not modify any part of the unit or any warranty on the

product will be automatically void.

1. Inspect and clean the strainer on the suction bottom of

the hose / pipe regularly.

2. Always clean the battery terminals and clips before use

to ensure a good connection.

3. Always relieve the line pressure by opening the nozzle,

draining hose. Disconnect power before starting any

pump maintenance

4. Hoses should be inspected regularly.

(Replace if found to be cracked or worn)

5. The rotor and vanes will eventually wear. They should

be replaced if pump performance degrades.

(refer to trouble shooting guide)

NOTE: Tanks or barrels should be anchored to prevent

tipping in both the full and empty conditions.

3. Connect the battery clips power cord to a suitable battery

which is capable of delivering the necessary voltage and

current (see the Technical Data, back page of this manual)

a) Attach the RED clip to the positive (+) battery terminal.

b) Attach the BLACK clip to the negative (-) battery terminal

or to the vehicle frame.

Manual or Auto nozzle

Strainer

Suction hose

Delivery hose

Pump unit

Hose clamp

Hose tail

macnaught | instruction manual

INSTRUCTION MANUAL

ELECTRIC DIESEL PUMP KIT

AFP12A (12volt / Automatic Nozzle) | AFP12M (12volt / Manual Nozzle)

AFP24A (24volt / Automatic Nozzle) | AFP24M (24volt / Manual Nozzle)

Item Description Qty

1 Pump Body 1

2Motor 1

3Base plate 1

4By pass cap 1

5By pass spring 1

6By pass value 1

7Pump seal 1

8O’ring 1

9Drive key 1

10 Rotor 1

11 Vane Set 5

12 Tie rod screws 2

13 Face plate screws 3

14 Switch 1

PARTS LIST AVAILABLE ACCESSORIES

Manual nozzle

Automatic nozzle

Delivery hose

Telescopic suction tube with strainer - ATS205

For wet seal kit order AFP12-1K

For poppet valve set order AFP12-2K

Switch

(14)

macnaught.com.au

INSTRUCTION MANUAL

ELECTRIC DIESEL PUMP KIT

AFP12A (12volt / Automatic Nozzle) | AFP12M (12volt / Manual Nozzle)

AFP24A (24volt / Automatic Nozzle) | AFP24M (24volt / Manual Nozzle)

(Correct seal orientation)

(Correct vane and rotor orientation)

(Poppet valve assembly / dissassembly)

Push

Turn 90 Deg

Exit

PUMP DIMENSIONS

macnaught | instruction manual

INSTRUCTION MANUAL

ELECTRIC DIESEL PUMP KIT

AFP12A (12volt / Automatic Nozzle) | AFP12M (12volt / Manual Nozzle)

AFP24A (24volt / Automatic Nozzle) | AFP24M (24volt / Manual Nozzle)

Problem Cause Solution

Pump fails to start 1) Suction hose/tube has a blockage 1) Clear blockage from suction hose/tube

2) Outlet is blocked 2) Check outlet hose and nozzle for blockage

and correct operation

3) Bypass poppet not closing 3) Check bypass valve is closing correctly

4) Vanes sticking 4) Check vanes are sliding freely in the slots

(remove burrs or replace vanes if required)

5) Excessive vane or rotor wear 5) Replace rotor and/or vanes

6) Leak from front o’ring 6) Check o’ring for correct sealing, replace if

required

Pump vibrates but does not turn on 1) Dirt jammed inside the pump 1) Clean pump chamber

2) Faulty motor 2) Replace pump

3) Broken drive key 3) Replace drive key

Low Flow 1) Blocked strainer 1) Clean or replace strainer

2) Restriction on the inlet or outlet 2) Incorrect size hoses used on inlet or outlet

3) Excessive rotor or vane wear 3) Replace worn or damaged components

4) By pass poppet blocked 4) Check poppet valve for correct operation

5) Low ﬂuid level in tank 5) Fill tank

Motor overheating 1) Fluid too thick (viscous) 1) Fluid to be no thicker than Diesel

2) Motor running longer than 30 minutes 2) Pump must only run for 30 minutes before

cooling

3) Blocked suction hose 3) Clean blockage from suction hose

4) Blocked strainer 4) Clean strainer

Motor not turning on 1) Poor electrical connection 1) Clean terminals and battery clamps

2) Battery low or faulty 2) Check battery

3) Blown or faulty fuse 3) Check pump and/or replace fuse

4) Faulty switch 4) Replace switch

Pump leaking out of weep hole 1) Worn or damaged shaft seal 1) Replace seal

2) Fluid compatibility 2) Only use compatible ﬂuid

TROUBLE SHOOTING GUIDE

macnaught.com.au

INSTRUCTION MANUAL

ELECTRIC DIESEL PUMP KIT

AFP12A (12volt / Automatic Nozzle) | AFP12M (12volt / Manual Nozzle)

AFP24A (24volt / Automatic Nozzle) | AFP24M (24volt / Manual Nozzle)

AFP12 AFP24

Maximum Flow 40ltr/min 40ltr/min

Maximum pressure 1.3bar 1.3bar

Voltage 12 Volt 24 Volt

Current 18 amp 12 amp

Duty cycle 30 min 30 min

Fuse 30 amp 15 amp

Inlet / Outlet 3/4” BSP (F) 3/4” BSP (F)

Temperature -20 deg C / +50 deg C

Wetted materials Cast iron, Sintererd steel, POM, NBR

Maximum prime height 2m 2m

Motor protection rating IP55 IP55

SPECIFICATIONS

Macnaught Pty Ltd

41-49 Henderson Street

Turrella NSW 2205

Ph: 1800 185 102

Fax: 1800 186 402

E-mail: [email protected]

For Warranty Terms and Conditions see www.macnaught.com.au

For a list of Australian Service Centres see www.macnaught.com.au

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