Lukas eDRAULIC Manuel utilisateur
171255085 EN
eDRAULIC spreader
replaces 07.2019
Edition 10.2019
Instruction manual for rescue equipment
(Translation of the original instruction manual)
2
Content Page
1. Dangerclassications 4
2. Productsafety 5
3. Intendeduse 8
4. Functionaldescription 10
4.1 Description 10
4.2 Unit in detail 11
4.3 Hydraulic circuit diagram 12
4.4 Operating movement controls 12
5. Operation 12
5.1 Battery for eDRAULIC device 12
5.2 Operating the star grip 13
6. Spreading,pulling,squeezingandpeeling 14
6.1 Safety notes 14
6.2 Spreading 15
6.3 Pulling 16
6.4 Squeezing 17
6.5 Peeling 18
7. Dismantlingtheequipment/deactivationfollowingoperation 19
8. Maintenanceandservice 20
8.1 Oil change 20
8.2 Maintenance after use under water 21
8.3 Overview of eDRAULIC spreader 21
8.4 Protective equipment 21
9. Repairs 22
9.1 General information 22
9.2 Preventive service 22
9.3 Repairs 23
3
10.Troubleshooting 30
11.Technicaldata 32
11.1 eDRAULIC spreader 33
11.2 Peeling 34
11.3 Noise emission (based on standard EN ISO 3744) 34
11.4 Operating and storage temperature ranges 34
11.5 Oscillation / vibration 34
12.ECDeclarationofConformity 35
13.Accessories 37
13.1 Batteries 37
13.2 Battery charger 38
13.3 Chain sets 38
14.Instructionsregardingdisposal 38
15.Notes 39
Content Page
4
Wearahelmetwithafaceguard.
Wearprotectivegloves.
Wearsafetyshoes.
Properrecycling
Protecttheenvironment.
Readandfollowtheoperatinginstructions.
Wedierentiatebetweenvariousdierentcategoriesofsafetyinstructions.Thetableshown
belowprovidesanoverviewoftheassignmentofsymbols(pictograms)andsignalwordsto
thespecicdangerandthepossibleconsequences.
1. Danger classications
Pictogram Damage /
injury to Keyword Denition Consequences
Persons
DANGER! Immediatedanger Deathorsevere
injury
WARNING!
Potentially
dangerous
situation
Potentialdeathor
seriousinjury
CAUTION! Lessdangerous
situation
Minororslight
injury
Property
ATTENTION!
Riskofdamage
toproperty/
environment
Damagetothe
equipment,
damagetothe
environment,
damageto
surroundings
-NOTE
Handlingtipsand
otherimportant/
usefulinformation
andadvice
Noinjury/damage
topersons/
environment/
device
5
2. Product safety
LUKAS products are developed and manufactured to ensure the best performance and
qualitywhenusedasintended.
Thesafetyoftheoperatoristhemostimportantconsiderationinproductdesign.Furthermore,
theoperatinginstructionsareintendedtohelpyouuseLUKASproductssafely.
Thegenerallyapplicablelegalandotherbindingregulationspertainingtothepreventionof
accidentsandprotectionoftheenvironmentapplyandaretobecompliedwithinadditionto
theoperatinginstructions.
The equipment may only be operated by persons with appropriate training in the safety
aspectsofsuchequipment,otherwise,thereisariskofinjury.
Wewouldliketopointouttoallusersthattheyshouldcarefullyreadtheoperatinginstructions
andtheinstructionstheycontainbeforetheyusetheequipmentandcarefullyfollowthem.
Wefurtherrecommendthatyouhaveaqualiedtrainershowyouhowtousetheproduct.
WARNING / CAUTION!
Theoperatinginstructionsforaccessoriesmustalsobetakenintoaccount!
Evenifyouhavealreadyreceivedinstructionsonhowtousetheequipment,youshouldstill
readthroughthefollowingsafetyinstructionsagain.
WARNING / CAUTION!
Pleaseensurethattheaccessoriesyouuseareappropriateforthemaximum
operatingpressureandtheperformanceoftherescuedevice!
Pleaseensurethatnobody
partsorclothingarecaught
betweenthevisiblymoving
parts(e.g.bladearms).
Workingundersuspended
loadsisnotpermittedwhere
suchloadsarebeinglifted
onlybymeansofhydraulic
orelectro-hydraulicdevices.
Ifthisworkisunavoidable,
suitablemechanicalsupports
arealsorequired.
Wearprotectiveclothing,
asafetyhelmetwithvisor,
protectivefootwearand
gloves.
Inspectthedevicebeforeand
afteruseforvisibledefectsor
damage.
6
Immediatelyreportany
changesthatoccur(including
changesinoperating
behavior)totheappropriate
persons/departments!If
necessary,theequipmentis
tobeshutdownimmediately
andsecured!
Allboltedconnectionsmust
becheckedforleaksand
externallyvisibledamage,
whichmustberepaired
immediately!Escaping
hydraulicuidcancause
injuriesandres.
Intheeventofmalfunction,
immediatelydeactivatethe
deviceandsecureit.Repair
thefaultimmediately.
Donotcarryoutanychanges
(additionsorconversions)
totheequipmentwithout
obtainingthepriorapprovalof
LUKAS.
Observeallsafetyanddanger
informationonthedeviceand
intheoperatinginstructions.
Allsafetyanddanger
instructionsonthedevice
mustalwaysbecompleteand
inalegiblecondition.
Anymodeofoperationwhich
compromisesthesafetyand/
orstabilityofthedeviceis
forbidden!
Repairstotheequipment
mayonlybecarriedoutby
atrainedservicetechnician
withspecicknowledgeofthe
device.
Safetydevicesmayneverbe
disabled!
OnlygenuineLUKAS
accessoriesandspareparts
aretobeusedforrepairs.
Beforeswitchingon/starting
upthedeviceandduringits
operation,makesurethat
nobodywillbeendangered
bythis.
Observeallintervals
forrecurringtestsand/
orinspectionsthatare
prescribedorstatedinthe
operatinginstructions.
Whenworkingclosetolive
componentsandcables,
suitablemeasuresmust
betakentoavoidcurrent
transfersorhigh-voltage
transferstotheequipment.
Pleasenotethatmaterial
couldfalldownorsuddenly
breakfreeduringspreading,
cutting,squeezingoperations
asaresultofshearing,
tearingorbreaking;
appropriatestepsmustbe
takentoavoidthis.
7
Theequipmentislledwith
hydraulicuid.Thishydraulic
uidcanbedetrimentalto
healthifitisswallowedor
itsvaporisinhaled.Direct
contactwiththeskinmust
beavoidedforthesame
reason.Also,whenhandling
hydraulicuid,notethatitcan
negativelyaectbiological
systems.
Whenworkingwithorstoring
theequipment,ensurethat
thefunctionandthesafety
oftheequipmentarenot
impairedbytheeectsof
severeexternaltemperatures
andthattheequipmentisnot
damagedinanyway.Please
notethattheequipmentcan
alsoheatupoveralong
periodofuse.
Makesurethatthereis
adequatelightingwhile
working.
Beforetransportingthe
equipment,alwaysensure
thattheaccessoriesare
positionedinsuchaway
thattheycannotcausean
accident.
Alwayskeeptheseoperating
instructionseasilyaccessible
attheplaceofoperation.
Ensuretheproperdisposalof
allremovedparts,left-overoil
andhydraulicuidaswellas
packagingmaterials!
TheeDRAULICdevicesare
notsuitableforunderwater
useinsaltwaterorseawater.
Pleaseensurethatyoudonot
becomeentangledincables
andtripwhenworkingwithor
transportingthedevice.
Pleaseensurethatthe
batterycontactsarenotshort-
circuited.
Thebuild-upofstaticcharges
andthereforepossible
sparkingmustbeavoided
whenhandlingthedevice.
Onlytouchbroken-oor
cut-opartswhilewearing
protectivegloves,asthetorn/
cutedgescanbeverysharp.
8
3. Intended use
LUKASeDRAULICspreadershavebeenspeciallydesignedtorescueorretrievethebodies
of victims of road, rail or aircraft accidents or to be used during rescue operations from
buildings.LUKASeDRAULICspreaderscanalsobeusedtofreepersonswhohavebecome
trappedbypushingopendoorsorremovingobstacleswiththeaidofachainset.During
othercatastrophicevents,spreaderscanalsobeusedtomoveobjectstorescuepersons
whohavebeenburiedortrapped.
LUKASeDRAULICdevicesEWXTaresuitableforunderwateruse,but not in saltwater or
seawater.
The generally applicable, legal and other binding national and international regulations
pertainingtothepreventionofaccidentsandprotectionoftheenvironmentapplyandareto
beimplementedinadditiontotheoperatinginstructions.
WARNING / CAUTION / ATTENTION!
Thedeviceisintendedexclusively forthepurposestatedintheoperatinginstructions(see
chapter"ProperUse").Any other use is not in accordance with its designated purpose.
Themanufacturer/supplierisnotliableforanydamageresultingfromimproperuse.Theuser
bearssoleresponsibilityforsuchuse.
Proper use includes observance of the operating instructions and compliance with the
inspectionandmaintenanceconditions.
Never work in a fatigued or intoxicated state!
CAUTION / PLEASE NOTE!
Caremustalwaysbetakenthattheenvironmentoftheobjecttobeprocessed
remainsstableandsecuredagainstunintentionalshiftingbyusingstrongsupports
orunderpinning.
9
WARNING / CAUTION / PLEASE NOTE!
Thefollowingmaynotbecut/squeezed:
- live cables
- prestressed and hardened parts such as springs, spring steels,
steeringcolumnsandrollers
- pipesundergasorliquidpressure,
- compoundmaterials(steel/concrete)
- explosivebodiessuchasairbagcartridges
Theoperatingpressureplacedontherescuedevicemayonlybedirectlychanged
after consultation with LUKAS.A change in settings may result in damage to
propertyand/orinjuries.
LUKASeDRAULICdevicesarenotexplosion-protected!
When using the devices in potentially explosive environment, the following
mustbeexcluded:
- thatthedevicecouldtriggeranexplosion.
- thatworkingwiththedevicecouldtriggeranexplosion;e.g.sparksmayresult
fromcuttinganobject.
TheresponsibilityforexplosionpreventionorforrulingoutworkwithaneDRAULIC
devicewiththeoperatorofthedeviceorwiththepersonresponsibleattheplace
ofuse.
When working in areas at risk of explosion, all applicable legal,
national and international regulations, standards and safety rules
for avoiding explosions must be observed without restriction!
The rescue equipment should not come into contact with acids or alkalines.
Ifthisisunavoidable,cleantheequipmentimmediatelyafterwardswithasuitable
cleaningagent.
You can obtain accessories and replacement parts for the rescue devices from your
authorizedLUKASdealer!
10
4. Functional description
4.1 Description
The spreaders have been designed in such a way that a hydraulically operated piston
activatesmechanicaljointssymmetricallytoopenorcloseasetoftwooppositespreader
arms.Thismovementcanbeusedtospreadopen,squeezeorpullopenobjects.
Foralldevices,themovementisactivatedbymeansofavalveintheformofastargrip.
Alldevicesguaranteethedeadman'sswitchandthefullload-supportingfunctionwhenthe
stargripisreleased.
LUKASeDRAULICdevicesdo not needtobeconnectedto anexternalhydraulicsource
(e.g.amotorpump).Generationoftherequiredhydraulicpressuretakesplacewithinthe
bodyofthedevice.
Abatterymustbeconnectedasanenergysource.
Theaccumulatorbatterycanbeinsertedintotheopeningprovidedinthebodyofthetool
andisautomaticallylockedintoposition.
YoucanextendtheoperatingtimeofyoureDRAULICdevicebyusingseveralbatteries.
Thebatteriescanberechargedafteruse,usingasuitableexternalcharger.
ThebatteryisnotpartofthedeliveryscopeYouwillndsuitablebatteriesintheLUKAS
accessorieslist.
eDRAULICdevicescomewithstandardlightttingstofacilitateworkunderpoorlight
conditions.
Thelight-emittingdiodesattachedontheoperatingsidelightuptheworkarea.The
mainswitchhasalsobeenequippedwitharinglight,sothatyoucanimmediatelydetect
whetherthedeviceisswitchedonornot.
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