Lucent Technologies Lineage 2000 Manuel utilisateur

Lineage®2000

600A, -48V Battery Plant

J85500G-2

Product Manual

Select Code 167-790-035

Comcode 106648348

Issue 6

May 1999

Product Manual

Select Code 167-790-035

Comcode 106648348

Issue 6

May 1999

Lucent Technolo

ies

Linea

e®2000

600A, -48V Batter

Plant

J85500G-2

Notice:

Every effort was made to ensure that the information in this

document was complete and accurate at the time of printing.

However, information is subject to change.

Printed in U.S.A.

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2

Issue 6 May 1999 Table of Contents - 1

Table of Contents

1 Introduction

General Information 1 - 1

Documentation 1 - 2

Customer Training 1 - 2

Customer Service 1 - 2

Technical Support 1 - 2

Product Repair and Return 1 - 3

2 Product Description

Plant Specifications 2 - 1

Typical Battery Plant Description 2 - 3

Battery Plant Subsystems 2 - 3

ECS Battery Plant Physical Description 2 - 4

Initial Bay 2 - 5

Supplementary Bays 2 - 5

ECS Battery Plant Subsystems 2 - 6

Rectifier 2 - 6

Batteries 2 - 7

Controller 2 - 7

ECS Controller 2 - 7

Galaxy Controller 2 - 8

DC Distribution 2 - 9

ECS DC Distribution Panel 2 - 9

Circuit Breaker Panel Description 2 - 12

Fuse panels 2 - 14

Capacitor Charge 2 - 24

Plant Bus Bars 2 - 25

Plant Shunt 2 - 25

Low Voltage Battery Disconnect/Reconnect (LVD/R)

Feature 2 - 26

Thermal (slope/step) compensation feature 2 - 27

3 Engineering, Planning and Ordering

General engineering calculations 3 - 2

Load Equipment Voltage 3 - 2

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2

2 - Table of Contents Issue 6 May 1999

Battery voltage 3 - 3

Load drain and growth 3 - 4

Reserve Capacity 3 - 6

Charge capacity and recharge time 3 - 7

Battery string voltage drop and balancing 3 - 9

Battery size versus voltage drop 3 - 10

Calculating Voltage Drop 3 - 12

Conductor Ampacity 3 - 12

Overcurrent Protection 3 - 13

General Guidelines 3 - 13

Fuses 3 - 13

Circuit Breakers 3 - 13

Lineage® 2000 Engineering Specifics 3 - 14

Rectifier Sizing 3 - 14

Battery Sizing 3 - 14

Initial and supplementary bays 3 - 16

Cable and load breaker sizing 3 - 17

Record Wire And Breaker/Fuse Sizes 3 - 20

Low-Voltage Disconnect/Reconnect Feature 3 - 21

Emergency disconnect 3 - 21

Thermal (slope/step) compensation 3 - 22

Controller Options 3 - 22

Alarm System Interface 3 - 22

Earthquake Bracing 3 - 22

Planning 3 - 23

Floor Plan Data 3 - 23

Cable Rack and Routing 3 - 24

Grounding 3 - 24

Growth 3 - 24

Ordering Reference Material 3 - 24

Coding and Terminology 3 - 24

J-drawings 3 - 26

T-drawings 3 - 30

SD-drawings 3 - 31

Ordering Information 3 - 32

Ordering Guide (List Numbers) 3 - 34

Documentation References 3 - 37

4 Installation

General 4 - 1

Installation tools and test equipment 4 - 1

Suggested installation sequence 4 - 2

Sequence of tasks 4 - 2

Unpacking, handling & frame installation 4 - 3

Battery stand assembly 4 - 6

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2

Issue 6 May 1999 Table of Contents - 3

Initial charge 4 - 6

Cable support and ground system 4 - 6

Controller and LVD set-up 4 - 6

AC wiring, rectifier installation & test 4 - 8

Load wiring 4 - 9

Battery connections, installation and test 4 - 10

Controller test 4 - 10

Load turn-up 4 - 11

Installation procedures for plant growth 4 - 11

Adding a load circuit 4 - 12

Installing thermal compensation unit in existing plant 4 - 13

Test Procedure 4 - 17

5 Maintenance

Controls and Indicators 5 - 1

CP5 Fuse Board LEDs and fuses 5 - 1

DC Circuit Breakers/Fuses 5 - 1

Troubleshooting 5 - 2

Open Distribution Breaker or Fuse 5 - 2

Red LVD OPEN LED Lit 5 - 3

Yellow LVD FAIL LED Lit 5 - 3

Repair and Replacement 5 - 4

Load Circuit Breaker or Fuse Replacement 5 - 4

LVD/R Contactor Replacement 5 - 5

LVD/Fuse Board (CP5) Replacement 5 - 6

Spare Parts 5 - 7

6 Product Warranty

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2

Issue 6 May 1999 List of Figures - 1

List of Figures

Figure 1-1a: Lineage® 2000 ECS/GPS Battery Plant

(Model J85500G-2, Initial Bay) 1 - 4

Figure 1-1b: Lineage® 2000 ECS/GPS Battery Plant

(Model J85500G-2, Supplementary Bay) 1 - 5

Figure 2-1: Block diagram of typical battery plant 2 - 4

Figure 2-2: ECS/GPS Battery Plant block diagram 2 - 5

Figure 2-3a: Configurations A-M (allowed distribution

options in Initial Bay) 2 - 11

Figure 2-3b: Supplementary Bay options 2 - 12

Figure 2-4: List 20 (5 to 600A circuit breaker panel 2 - 13

Figure 2-5: List 30 (1 to 30A) fuse panel 2 - 15

Figure 2-6: List 31 (1 to 60A) fuse panel 2 - 15

Figure 2-7: List 32 (70 to 100A) fuse panel 2 - 16

Figure 2-8: List 33 (110 to 200A) fuse panel 2 - 17

Figure 2-9: List 34 (70 to 200A) fuse panel 2 - 18

Figure 2-10: List 35 (70 to 600A) fuse panel 2 - 18

Figure 2-11: List 36 (3 to 60A) fuse panel 2 - 19

Figure 2-12: Plant Bus Bars With Optional List 2

Low Voltage Disconnect 2 - 28

Figure 2-13: ECS Distribution Fuse Board Panel

(front view) 2 - 29

Figure 3-1: ECS Appearance Package Options 3 - 39

Figure 3-2: Uniframe Rack Construction of Initial

and Supplementary Bay 3 - 40

Figure 3-3: Bay Dimensions and Clearances 3 - 41

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2

2 - List of Figures Issue 6 May 1999

Figure 3-4: Cabling Arrangement 3 - 42

Figure 3-5: Frame Ground Adapter Assembly 3 - 43

Figure 3-6: Typical J-Drawing A-Sheet 3 - 43

Figure 4-1: Typical floor mounting detail 4 - 5

Figure 4-2: Floor mounting template (all dimensions

are given in inches) 4 - 6

Figure 4-3: LVD/fuse board (CP5) jumper locations 4 - 8

Figure 4-4: LVD/fuse board with thermal compensation

circuitry (BMD1) switch locations 4 - 8

Figure 4-5: 216A Battery Thermal Compensation

Control Unit faceplate 4 - 18

Figure 4-6: Door assembly 4 - 19

Figure 4-7: VR Battery stand (placement of thermistors) 4 - 19

Figure 4-8: Plant frame work (placement of control

unit, option 1) 4 - 20

Figure 4-9: Door panel (placement of control unit,

option 2) 4 - 21

Figure 4-10: 216A Battery Thermal Compensation

Control Unit installed on frame 4 - 22

Figure 4-11: Terminal block assembly 4 - 23

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