LUCAS P 630 OG Manuel utilisateur
175077085 EN
Hydraulic power unit P 630 OG
(Translation of the original instruction manual)
replaces 11.2014
Instruction manual for rescue equipment
Edition 02.2017
2
Content Page
1. Dangerclassications 4
2. Productsafety 5
3. Intendeduse 9
4. Unitdesignation 10
5. Functionaldescription 10
5.1 General information 10
5.2 Installation of the unit 11
5.3 Engine 12
5.4 Connecting block with mono coupling 13
5.5 Pump 13
6. Connectingthehoses/devices 14
7. Erectionandstart-up 16
7.1 Set-up 16
7.2 Start-up 16
8. Operation 18
8.1 Starting the engine 18
8.2 Stopping the engine 18
8.3 Refuelling 19
8.4 Controlling the valves 19
3
Content Page
9. Dismantlingtheequipment/deactivationfollowingoperation 19
10.Tests 20
10.1 Recommended test intervals 20
10.2 Visual and function check 21
11.Maintenanceandrepair 22
11.1 General information 22
11.2 Service work on the hydraulic unit 23
11.3 Additional service work 24
12.Faultanalysis 30
13.Technicaldata 35
13.1 Unit 35
13.2 Noise emissions 37
13.3 Spark plug 38
13.4 Spark plug spanner 38
13.5 Fuel 38
13.6 Engine oil 39
13.7 Hydraulicuidrecommendation 39
13.8 Operating and storage temperature ranges 39
14.ECDeclarationofConformity 40
15.Notes 41
4
Wedierentiatebetweenvariousdierentcategoriesofsafetyinstructions.Thetablebelow
showsyouanoverviewoftheassignmentofsymbols(pictograms)andsignalwordstothe
specichazardandthepotentialconsequences.
1. Danger classications
Pictogram Damage /
injury to Key word Denition Consequences
Persons
DANGER! Immediatedanger Deathorsevere
injury
WARNING!
Potentially
dangerous
situation
Potentialdeathor
seriousinjury
CAUTION! Lessdangerous
situation
Minororslight
injury
Property
ATTENTION!
Dangerofdamage
toproperty/
environment
Damagetothe
equipment,
damagetothe
environment,
damageto
surroundings
- NOTE
Handlingtipsand
otherimportant/
usefulinformation
andadvice
Noinjury/damage
topersons/
environment/
device
Wearahelmetwithafaceguard
Wearprotectivegloves
Wearsafetyshoes
Properrecycling
Protecttheenvironment
Readandfollowtheoperatinginstructions
5
2. Product safety
LUKAS products are developed and manufactured to ensure the best performance and
qualitywhenusedasintended.
Thesafetyoftheoperatoristhemostimportantconsiderationinproductdesign.Furthermore,
theoperatinginstructionsareintendedtohelpinusingLUKASproductssafely.
Thegenerallyapplicablelegalandotherbindingregulationspertainingtothepreventionof
accidentsandprotectionoftheenvironmentapplyandaretobecompliedwithinadditionto
theoperatinginstructions.
The equipment may only be operated by persons with appropriate training in the safety
aspectsofsuchequipment,otherwisethereisariskofinjury.
Wewouldliketopointouttoallusersthattheyshouldreadcarefullytheoperatinginstructions
andtheinstructionscontainedthereinbeforetheyusetheequipment,andthattheyshould
becarefullyfollowed.
Wealsorecommendthatyouhaveaqualiedtrainershowyouhowtousetheproduct.
WARNING / CAUTION!
You must also observe the operating instructions for the hoses, the
accessoriesandtheconnecteddevices!
Evenifyouhavealreadyreceivedinstructionsonhowtousetheequipment,youshouldstill
readthroughthefollowingsafetyinstructionsagain.
WARNING / CAUTION!
Ensure that the accessories and connected equipment are suitable for the
maximumoperatingpressure!
Pleaseensurethatnobody
partsorclothinggetstuck
betweenthevisiblymoving
parts.
Immediatelyreportanychanges
thatoccur(includingchanges
inoperatingbehaviour)to
theappropriatepersons/
departments!Ifnecessary,the
equipmentistobeshutdown
immediatelyandsecured!
Wearprotectiveclothing,safety
helmetwithvisor,safetyshoes
andprotectivegloves.
Checktheequipmentforvisible
awsordamagebeforeand
afteruse.
Workingundersuspended
loadsisnotpermittedwhere
suchloadsarebeingliftedonly
bymeansofhydraulicdevices.
Ifthisworkisunavoidable,
suitablemechanicalsupports
arealsorequired.
Checkalllines,hosesand
screwedconnectionsforleaks
andexternallyvisibledamage,
andrepairimmediately!
Escapinghydraulicuidcan
causeinjuriesandres.
6
Intheeventofmalfunctions,
immediatelydeactivatethe
deviceandsecureit.Repairthe
faultimmediately.
Donotcarryoutanychanges
(additionsorconversions)tothe
equipmentwithoutobtainingthe
approvalofLUKASbeforehand.
Observeallsafetyanddanger
informationonthedeviceandin
theoperatinginstructions.
Allsafetyanddanger
instructionsonthedevicemust
alwaysbecompleteandina
legiblecondition
Pleaseensurethatallsafety
coversarepresentonthe
equipmentandthattheyarein
properandadequatecondition.
Anymodeofoperationwhich
compromisesthesafetyand/
orstabilityofthedeviceis
forbidden!
Safetydevicesmustneverbe
disabled!
Themaximumoperating
pressuresetontheequipment
mustnotbechanged!
Makesurebeforeswitching
on/startingupthedeviceand
duringitsoperationthatthiswill
putnooneindanger.
Observeallintervalsfor
recurringtestsand/or
inspectionsthatareprescribed
orstatedintheoperating
instructions.
Whenworkingclosetolive
componentsandcables,
suitablemeasuresmustbe
takentoavoidcurrenttransfers
orhigh-voltagetransferstothe
equipment.
OnlyoriginalLUKAS
accessoriesandsparepartsare
tobeusedforrepairs.
Whenworkingwiththis
equipmentorwhentransporting
it,ensurethatyoudonotget
caughtupinthehoseorcable
loopsandtrip.
Thebuild-upofstaticcharge
andthereforepossiblesparking
mustbeavoidedwhenhandling
thedevice.
Donottouchtheengineand
exhaustsystemwhenrunning
withcombustionenginepumps
becauseofthedangerof
burning.
Motorisedpumpsmustnotbe
operatedinareasatriskof
explosion!
Combustionenginesmustnot
beoperatedinenclosedspaces
becauseofthedangerof
poisoningand/orsmothering.
7
Keepcombustionenginesand
theirfuelsawayfromsources
ofignitionsinceotherwisethere
willbeadangerofexplosion.
Alldamagedelectrical
componentse.g.scorched
cables,etc.aretobereplaced
immediately!
Inordertopreventthedanger
ofre,youshouldensure
adequateventilationwhen
operatingcombustionengines
andyoumustkeepasafety
distanceofatleast1m(39.4 in.)
towallsandotherscreens.
Damagetoelectrical
componentsmayonlybe
repairedbyaqualied
electricianincompliancewith
allapplicablenationaland
internationalsafetyguidelines
andregulations.
Makesurethatthecombustion
enginesarealwaysstandingon
asatandhorizontalasurface
aspossibletopreventfuelfrom
leakingout.
Whensettinguptheunits,
youmustensurethattheyare
notimpairedbytheeectsof
extremetemperatures.
Theequipmentislledwith
hydraulicuid.Thishydraulic
uidcanbedetrimentalto
healthifitisswallowedorits
vapourisinhaled.Directcontact
withtheskinmustbeavoided
forthesamereason.Also,
whenhandlinghydraulicuid,
notethatitcannegativelyaect
biologicalsystems.
Whenworkingwithorstoring
theequipment,ensurethatthe
functionandthesafetyofthe
equipmentarenotimpaired
bytheeectsofsevere
externaltemperaturesorthat
theequipmentisdamagedin
anyway.Pleasenotethatthe
equipmentcanalsoheatup
overalongperiodofuse.
Makesurethereisadequate
lightingwhileworking.
Beforetransportingthe
equipment,alwaysensurethat
theaccessoriesarepositioned
insuchawaythattheycannot
causeanaccident.
Alwayskeeptheseoperating
instructionseasilyaccessibleat
theplaceofoperation.
Ensuretheproperdisposalof
allremovedparts,leftoveroil,
hydraulicuidandpackaging
materials.
Ifyouspillanyfuelwhenusing
combustionengines,you
mustremovethespilledfuel
completelybeforestartingthe
engine.
Refuellingwhilsttheengineis
runningisstrictlyprohibited!
8
The generally applicable, legal and other binding national and international regulations
pertainingtothepreventionofaccidentsandprotectionoftheenvironmentapplyandareto
beimplementedinadditiontotheoperatinginstructions.
WARNING / CAUTION / ATTENTION!
Thedeviceisexclusively intended for the purpose stated in the operating instructions
(see chapter "Appropriate Use").Anyotheruseisnot considered to be appropriate.
Themanufacturer/supplierisnotliableforanydamageresultingfrominappropriateuse.The
userbearssoleresponsibilityforsuchuse.
Appropriateuseincludesobservanceoftheoperatinginstructionsandcompliancewiththe
inspectionandmaintenanceconditions.
Never work in a fatigued or intoxicated state!
WARNING / CAUTION / ATTENTION!
However, if you still injure yourself on the hydraulic unit, clean the wound
immediatelyandconsultadoctortohaveitattendedto!
Ifyougethydraulicuidinyoureye,rinseitimmediatelyseveraltimeswithclear,
cleanwaterandconsultadoctor!
Also,ifyouswallowhydraulicuidyoushouldconsultadoctor!
9
3. Intended use
You can obtain accessories and replacement parts for the rescue equipment from your
authorisedLUKASdealer!
WARNING / CAUTION / ATTENTION!
Thesafetyinstructionsintheseoperatinginstructionsconcerningtheinstallation
siteandtypeofinstallationmustalwaysbeobserved!
LUKAS hydraulic units are specially designed to supply LUKAS rescue equipment with
hydraulicuidsothatthisequipmentcanbeusedtorescuevictimsofroad,railorairtrac
accidents,aswellasfrombuildings.
Theiruseforsupplyingpressure/uidtoliftingsystemsofothermanufacturersispossible,
butrequiresthetechnicalinspectionandapprovalofLUKASineachindividualcase.
The equipment is not designed to operate without hoses or equipment
(operatingtime<15minutes).
ATTENTION!
When selecting the equipment to connect to the unit, bear in mind that the
maximumpossibleuseablevolumeofhydraulicuidislimited.
The sum of the maximum required operating volume (hydraulic uid) of all
connectedequipmentmay not exceed the maximumpossibleusable volume
oftheunit!
NOTE:
AlwaysregisteryourhydraulicunitontheLUKASHydraulikGmbHinternetsite.
Thisistheonlywaytoguaranteeyourextendedwarrantycover.
Beforeyouusecouplingsfromadierentcompany,youmustcontactLUKASor
anauthoriseddealer.
LUKASunitsofthetypeP630arenot explosionprotected!
When using the equipment in explosion risk areas you must make sure that
operationoftheunitdoesnottriggeranexplosion!
The responsibility for explosion prevention or for ruling out work with the P
630restswiththeoperatorofthedeviceor with the personresponsibleatthe
operatingsite.
When working in areas at risk of explosion, all applicable legal,
national and international regulations, standards and safety rules
for avoiding explosions must be observed without restriction!
The equipment should not come into contact with acids or alkalis. If this is
unavoidable,cleantheequipmentimmediatelyafterwardswithasuitablecleaning
agent.
10
4. Unit designation
P630 OG
Codingforhydraulic
units
Typegroup
Valvevariants
Enginevariants
Valve variants:
O = single-owoperation
Engine variants:
G = gasolineengine
OnallLUKAShydraulicunits,thehydraulicpump is operated with an engine.Thepump
conveys uid from the hydraulic oil tank and builds up the pressure in the tool. Fluid is
distributedtotheconnectedequipmentthroughvalves.
TheP630OGisaunitwithabaseandwithagasolineengineandsingle-owoperation.
AllLUKASrescuedevicescanbeoperatedwiththestandardfactoryhydraulicuidllingof
1.7l(0.45gal.-US).
An exception applies, however,forthefollowingrescuerams:
-R422andLTR12/705EN
-R424andLTR12/875EN
-R430andLTR3,5/820EN
Beforeusinganyoneofthesecylindersyoushouldllthehydraulicoilreservoiruptothe
toplevelmarkofthellingindicator.Pleasenotethatthiswaytheweightofthemotorpump
willincreasecorrespondingly.
Theextensionhosepairsespeciallydesignedforthispowerunitare5m(16.4ft.)and10m
(32.8ft.)long.
5. Functional description
5.1 General information
Table des matières
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