LION SG4000 Manuel utilisateur
SG4000™
SMOKE
GENERATOR
[ USER’S MANUAL
Original User Manual
Rev 101 06/21
WARNING
WARNING
Read and understand operator’s
manual before using this machine.
Failure to follow operating instructions
could result in death or serious injury.
IMPROPER USE MAY RESULT
IN FIRE OR INJURY.
Read instructions/safety manual before
installing, operating or servicing.
1. INTRODUCTION................................................................................................................. 2
2. SPECIFICATIONS............................................................................................................... 4
3. OVERVIEW OF THE SMOKE GENERATOR ........................................................................... 6
4. USING YOUR SMOKE GENERATOR .................................................................................. 10
5. ERROR CODES................................................................................................................ 16
6. SERVICE ......................................................................................................................... 18
7. IMPORTANT POINTS ....................................................................................................... 19
8. WARRANTY INFORMATION ............................................................................................. 20
9. CONTACT INFORMATION................................................................................................. 21
TABLE OF CONTENTS
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
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SMOKE GENERATOR
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1. INTRODUCTION
Congratulations on the recent purchase of your new LION Smoke Generator.
LION Smoke Generators are industrial-grade, high volume smoke machines
designed primarily for reghter and emergency personnel training. The Smoke
Generator is driven by a microprocessor control system that carefully regulates
temperature, smoke volume and density. A variety of smoke settings can be
programmed with the user interface, allowing you to adjust the timing and
intensity of smoke for your particular training needs. Most importantly, LION Smoke
Generators allow you to produce
continuous
smoke which is ideal for creating
realistic and intense training exercises.
To ensure premium smoke and unit longevity, LION Smoke Generators are designed to
be used with LION’s specially formulated, water based Smoke Liquid. Using a LION
Smoke Generator and LION Smoke Liquid together will provide you with the highest
quality smoke available.
This user manual describes how to properly operate and maintain the SG4000™
Smoke Generator for optimal performance.
NOTE
Using smoke liquid other than LION Smoke Liquid, including oil based
smoke liquid, may clog the uid lines and create a hazardous smoke output.
Use of smoke liquid other than LION Smoke Liquid will void the warranty.
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FOR YOUR SAFETY
1. Use respiratory protection when in prolonged
contact with smoke or when dense
concentration of smoke is present.
2. People with respiratory conditions or asthma
should avoid exposure to smoke.
3. Do NOT use this appliance without reading the
entire “User’s Manual.”
4. Do NOT alter this appliance in any manner.
5. Always use this appliance on a hard, level,
non-combustible surface such as concrete,
rock or stone.
6. Only LION Smoke Liquid is approved for use
with this product.
7. Keep Smoke Liquid out of reach of children.
If Smoke Liquid comes into contact with eyes,
immediately rinse with water.
8. Smoke Liquid spill can be removed from most
surfaces with clean water.
9. Smoke Liquid is not for human consumption.
10. Use caution when operating in windy
conditions as smoke can travel (e.g., do not
use in proximity to roadways; smoke may
obscure trafc conditions).
11. The outlet nozzle and face of this appliance will
become hot when in operation. To avoid burns,
do NOT touch appliance until it has completely
cooled for at least 15 minutes.
12. Do NOT attempt to move or store a Smoke
Generator until it is completely cooled.
13. This appliance should be thoroughly inspected
on a regular basis by trained personnel.
14. Do NOT handle Smoke Generators roughly.
Should you drop or bang the Smoke Generator,
inspect thoroughly before use.
15. Serious injury or damage to property
may occur if these guidelines are not
followed precisely.
Read and understand operator’s
manual before using this machine.
Failure to follow operating instructions
could result in death or serious injury.
WARNING
SMOKE GENERATOR
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2. SPECIFICATIONS
Below is a summary of LION Smoke Generator capabilities and technical
information.
GENERAL
LION Smoke Generators are continuous generators that produce high volumes of
consistent training smoke. They are specially developed for reghter and industrial
emergency response training.
The heating element is the core of the generator and is the key to producing high quality
smoke. A microprocessor continually monitors and adjusts the smoke generating
process. The volume of the smoke uid ow is
automatically checked and adjusted to
provide optimal training conditions.
LION Smoke Generators are developed for long term use. All the values are set
electronically and new software developments can be downloaded onto the
processor at the LION factory.
CONTINUOUS GENERATOR
Because LION Smoke Generators are continuous generators and the quality
of the smoke is regulated at all times, it is possible that the amount of smoke
production may increase or decrease periodically. Proper temperature control
is the most important aspect of LION Smoke Generators. To ensure high quality
smoke production, the generator detects temperature uctuation and self-adjusts
to maintain a consistent temperature.
Water based smoke uids produce the safest training smoke but continued exposure
should be avoided. We recommend the use of a lter mask A1/P2 when training
involves high concentrations or continuous exposure.
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SPECIAL FEATURES AND TECHNICAL SPECIFICATIONS
SPECIAL FEATURES
• Electronic timer.
• Variable user-selected smoke quantity and duration.
• Built-in heating elements with substantive thermal conduction.
• Electronic fault indicators provided on the display.
• Fitted with two handles for ease of transport.
• Monitoring of temperature of outer cover.
• Heating element direct temperature sensor.
• Two mechanical temperature sensors.
• High-pressure industrial vacuum pump.
• Asbestos-free insulation.
• Optional: remote control with 15 ft. (4.6 m) cable or wireless controller.
TECHNICAL SPECIFICATIONS
Supply Voltage 115V Version: 115VAC 50-60Hz
230V Version: 230VAC 50-60Hz
Power Consumption 115V Version: Max 1800W
230V Version: Max 2000W
Dimensions 12.5" x 19.25" x 7.5" (32 x 49 x 19 cm)
Weight 45 lbs. (20.4 kg)
Power Cord 10 ft. (3.0 m)
Tank Capacity 5 litres/1.25 gallons
Consumption of Smoke
Liquid at Max. Power
3 litres/hr.
Operating Temperature 30°F to 90°F (-1°C to 32°C)
Max. Pressure 85 PSI (5.9 bar)
Smoke Production 4000 ft3(1219.2 m3) /min of smoke to zero
visibility at 3 ft. (0.9 m)
SMOKE GENERATOR
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3. OVERVIEW OF THE SMOKE GENERATOR
Figure 1 is an image of the Smoke Generator’s user panel. It contains eight
interface buttons and an LCD display. Below is an explanation of each button.
SMOKE (SMOKE ON DEMAND)
Smoke can be produced manually by pressing the SMOKE button. Smoke is
continually produced while the button is depressed.
As long as the heater has reached operating temperature BOOST will display on the
LCD screen and the smoke output will temporarily adjust to 140% density. This higher
density output will continue for up to 20 seconds before returning to normal output.
If the system is running a program, the SMOKE button will temporarily interrupt the
pre-set functions. Once the button is released, the smoke generator will revert back
to the original program selected.
CONT. (CONTINUOUS MODE)
This operating mode is selected by pressing the CONT. button. Smoke is produced
continuously until the STOP button is pressed.
FIGURE 1: SG4000™ SMOKE GENERATOR USER INTERFACE
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RUN
This button begins the preset programs. Instructions for setting up programs
can be found in the “Using Your Smoke Generator” section.
STOP
Pressing the STOP button will cease all smoke production and/or running
programs and the Smoke Generator will automatically maintain the heater
core at optimum temperature.
UP AND DOWN
These buttons change the density of the smoke output and navigate menus.
MENU
This button brings up the Smoke Generator’s menu containing programming
options and settings.
ENTER
This button is used to conrm settings and change menus.
CONTINUES >
SMOKE GENERATOR
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AFLUID LEVEL SENSOR
This bar indicates the remaining Smoke Liquid in the tank.
BHEATER CORE TEMPERATURE
This number indicates the heater core temperature as a percentage. One
hundred percent indicates 660°F (350°C). When operating normally, the
system will range between 96 and 103 percent.
CCURRENT OPERATING MODE
This section displays the current activity status of the Smoke Generator. In this
image, the machine is ready to produce smoke but is not actively generating
any, as shown by displaying “Ready”. During warm up, it will display “Heating”.
FIGURE 2: DISPLAY SCREEN CLOSE UP
AB C
D
E
GF
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