Linkit LKS400 Series Manuel utilisateur
OPERATOR’S
MANUAL
LINKIT® Series LKS400 Portable Conveyor
(10' | 13' | 16' | 20')
InterQuip USA LLC 203.322.2600 interquip.us
DISTRIBUTED BY:
OPERATOR’S MANUAL
2
IMPORTANT
Read, understand and obey these safety rules and operating instructions
before operating this machine.
Only trained and authorized personnel shall be permitted to operate this
machine. This manual should be considered a permanent part of your
machine and should remain with the machine at all times. If you have any
questions, please contact InterQuip USA LLC.
CONTENTS
SAFETY RULES ...........................................................3
LEGEND........................................................................6
CONTROLS ..................................................................7
PRE-OPERATION INSPECTION ..................................8
MAINTENANCE ..........................................................10
FUNCTION TESTS .....................................................12
WORKPLACE INSPECTION ......................................14
OPERATING INSTRUCTIONS ...................................15
TRANSPORT INSTRUCTIONS ................................. 24
SPECIFICATIONS .......................................................25
CONTACT US
203.322.2600 PHONE
203.322.2601 FAX
www.interquip.us
OPERATOR’S MANUAL
3
SAFETY RULES
LINKIT® LKS400 Series Portable Conveyor
DANGER
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
You read, understand and obey the
manufacturer's instructions and safety
rules—safety and operator's manuals and
machine decals employer's safety rules and
worksite regulations applicable governmental
regulations.
You are properly trained to safely operate the
machine.
1. Avoid hazardous situations. Know
and understand the safety rules
before going on to the next section.
2. Always perform a pre-operation
inspection.
3. Always perform function tests prior to
use.
4. Inspect the workplace.
5. Only use the machine as it was
intended.
OPERATOR’S MANUAL
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ELECTROCUTION HAZARDS
This machine is not electrically insulated
and will not provide protection from contact
with or proximity to electrical current.
Do not operate the machine during lightning
or storms.
Do not use the machine as a ground for
welding.
Ensure safe routing of power cable to
minimize risk of electrocution.
EXPLOSION AND FIRE HAZARDS
Do not operate the machine in hazardous
locations or locations where potentially
flammable or explosive gases or particles
may be present.
SETUP HAZARDS
Check work area for overhead obstructions
or other possible hazards.
Do not use the machine whilst under the
influence of alcohol or drugs.
Ensure machine is securely fastened at the
top and brakes are on before use.
Do not alter or disable machine components
that in any way affect safety and stability.
Do not replace items critical to machine
stability with items of different weight or
specification.
Be aware of ground surface prior to
installation.
Do not use the machine on a moving or
mobile surface or vehicle.
Ensure all tires are in good condition and
cotter pins are properly installed.
Do not ride on machine.
Do not alter or disable limit switches or
remote handset.
Do not operate the machine in strong or
gusty winds.
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OPERATOR’S MANUAL
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FALL HAZARDS
Always erect a safety barrier to prevent
access through underside of machine.
Failure to do so could result in serious
injury.
Do not lean over machine while belt is
moving.
Do not ride on machine.
BODILY INJURY HAZARD
Use common sense and planning when
installing and operating the machine.
Keep hands and limbs away from moving
belt.
Always wear correct PPE.
COMPONENT DAMAGE
HAZARDS
When using a generator, ensure it is fitted
with a voltage regulator before use.
Do not over load the machine 440
LBS MAX belt load.
Do not use machine as a ground for
welding.
DAMAGED MACHINE HAZARD
Do not use a damaged or malfunctioning
machine.
Conduct a thorough pre-operation
inspection of the machine and test
all functions before each work shift.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Be sure all maintenance has been
performed as specified in this manual.
Be sure all decals are in place and legible.
OPERATOR’S MANUAL
6
LEGEND
LINKIT® LKS400 Series Portable Conveyor
1: Comms link INPUT 9: Adjuster pivot bolt
2: Power INPUT 10: Conveyor trestle
3: Bogey locking pin 11: Forklift holes
4: Emergency stop 12: Forward/ Stop/ Link/ Voltage indicator
5: Forward/ Stop/ Reverse/ Twin Speed 13: Operator manual QR Code
6: Comms link OUTPUT 14: Wheels
7: Power OUTPUT 15: Drive drum
8: Top adjuster 16: Hopper
OPERATOR’S MANUAL
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CONTROLS
LINKIT® LKS400 Series Portable Conveyor
OPERATOR’S MANUAL
8
PRE-OPERATION INSPECTION
DO NOT OPERATE UNLESS:
You learn and practice the principles of
safe machine operation contained in this
operator's manual.
1. Avoid hazardous situations.
2. Always perform a pre-operation
inspection. Know and understand
the pre-operation inspection before
going on to the next section.
3. Always perform function tests prior to
use.
4. Inspect the workplace.
5. Only use the machine as it was
intended.
FUNDAMENTALS:
It is the responsibility of the operator to
perform a pre-operation inspection and
routine maintenance.
The pre-operation inspection is a visual
inspection performed by the operator prior
to each work shift.
The inspection is designed to discover
if anything is apparently wrong with a
machine before the operator performs the
function tests.
The pre-operation inspection also serves
to determine if routine maintenance
procedures are required. Only routine
maintenance items specified in this manual
may be performed by the operator.
Refer to the list on the next page and
check each of the items and locations for
modifications, damage or loose or missing
parts.
A damaged or modified machine must never
be used. If damage or any variation from
factory delivered condition is discovered,
the machine must be tagged and removed
from service.
Repairs to the machine may only be made
by a qualified service technician, according
to the manufacturer’s specifications. After
repairs are completed, the operator must
perform a pre-operation inspection again
before going on to the function tests.
Scheduled maintenance inspections
shall be performed by qualified service
technicians, according to the manufacturer’s
specifications.
OPERATOR’S MANUAL
9
PRE-OPERATION INSPECTION:
Be sure that all decals are legible and
in place.
Be sure the main belt is properly tensioned
and in good condition.
Be sure the correct accessories are present.
See parts list.
Check the following components or areas
for damage, modifications and improperly
installed or missing parts:
• Electrical components
• Wiring
• Power sockets
•Linking sockets
• Belt rollers
• Drive motor
• Tires and wheels
• Brakes
• Power on lights
• Nuts, bolts and other fasteners
Check entire machine for:
• Cracks in welds or structural
components
• Dents or damage to the machine
• Be sure that all structural and other
critical components are present and
all associated fasteners and pins are
in place and properly tightened.
OPERATOR’S MANUAL
10
MAINTENANCE
CHECK MAIN BELT
TENSION AND TRACKING:
Maintaining the proper belt tension is
essential to good machine performance
and service life. Operating the machine
with an improper belt tension can damage
machine components.
NOTICE
Check belt tension when power is o.
1. The main belt will only need to be
tensioned if it is slipping under load.
2. At the head of machine. Loosen the
left M12 thru bolt holding the return
roller.
3. Once the M12 thru bolt is loosened,
use a 17mm socket or spanner to turn
the M10 bolt. Rotate two full turns.
Then retighten the M12 thru bolt.
4. Repeat step 3 to the right side.
5. Turn on conveyor and run belt
forwards.
6. Observe the belt tracking.
7. If the belt is drifting to the right, loosen
the right hand M12 thru bolt and turn
the M10 tensioning bolt clockwise.
Rotate two full turns. Then retighten
the M12 thru bolt.
8. Repeat left or right as needed.
9. Tighten all bolts and check.
OBSERVE AND OBEY:
Only routine maintenance items specified
in this manual shall be performed by the
operator.
Scheduled maintenance inspections
shall be completed by qualified service
technicians, according to the manufacturer’s
specifications and the requirements
specified in the responsibilities manual.
Maintenance Symbols Legend:
NOTICE
The following symbols have been used in
this manual to help communicate the intent
of the instructions. When one or more of
the symbols appear at the beginning of
a maintenance procedure, it conveys the
meaning below.
Indicates tools will be needed to carry out
this operation.
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