Lincoln Electric 180i MP Manuel utilisateur

Operator’s Manual

IM 10627 | Date Mar - 22

For use with Code Numbers:

13213

180i MP Multiprocess Wire

Feeder Welder

www.lincolnelectric.com/register

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Save for future reference

Date Purchased

Code: (ex: 10859)

Serial: (ex: U1060512345)

THANK YOU FOR SELECTING

A QUALITY PRODUCT BY

LINCOLN ELECTRIC.

PLEASE EXAMINE CARTON AND EQUIPMENT FOR

DAMAGE IMMEDIATELY

When this equipment is shipped, title passes to the purchaser

upon receipt by the carrier. Consequently, claims for material

damaged in shipment must be made by the purchaser against the

transportation company at the time the shipment is received.

SAFETY DEPENDS ON YOU

Lincoln arc welding and cutting equipment is designed and built

with safety in mind. However, your overall safety can be increased

by proper installation ... and thoughtful operation on your part.

DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT

WITHOUT READING THIS MANUAL AND THE SAFETY

PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly,

think before you act and be careful.

This statement appears where the information must be followed

exactly to avoid serious personal injury or loss of life.

This statement appears where the information must be followed

to avoid minor personal injury or damage to this equipment.

KEEP YOUR HEAD OUT OF THE FUMES.

DON’T get too close to the arc.

Use corrective lenses if necessary

to stay a reasonable distance

away from the arc.

READ and obey the Safety Data

Sheet (SDS) and the warning label

that appears on all containers of

welding materials.

USE ENOUGH VENTILATION or

exhaust at the arc, or both, to

keep the fumes and gases from

your breathing zone and the general area.

IN A LARGE ROOM OR OUTDOORS, natural ventilation may be

adequate if you keep your head out of the fumes (See below).

USE NATURAL DRAFTS or fans to keep the fumes away

from your face.

If you develop unusual symptoms, see your supervisor.

Perhaps the welding atmosphere and ventilation system

should be checked.

WEAR CORRECT EYE, EAR &

BODY PROTECTION

PROTECT your eyes and face with welding helmet

properly fitted and with proper grade of filter plate

(See ANSI Z49.1).

PROTECT your body from welding spatter and arc

flash with protective clothing including woolen

clothing, flame-proof apron and gloves, leather

leggings, and high boots.

PROTECT others from splatter, flash, and glare

with protective screens or barriers.

IN SOME AREAS, protection from noise may be appropriate.

BE SURE protective equipment is in good condition.

Also, wear safety glasses in work area

AT ALL TIMES.

SPECIAL SITUATIONS

DO NOT WELD OR CUT containers or materials which previously

had been in contact with hazardous substances unless they are

properly cleaned. This is extremely dangerous.

DO NOT WELD OR CUT painted or plated parts unless special

precautions with ventilation have been taken. They can release

highly toxic fumes or gases.

Additional precautionary measures

PROTECT compressed gas cylinders from excessive heat,

mechanical shocks, and arcs; fasten cylinders so they cannot fall.

BE SURE cylinders are never grounded or part of an

electrical circuit.

REMOVE all potential fire hazards from welding area.

ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR

IMMEDIATE USE AND KNOW HOW TO USE IT.

WARNING

CAUTION

Safety 01 of 04 - 10/08/2021

SECTION A:

WARNINGS

CALIFORNIA PROPOSITION 65 WARNINGS

WARNING: Breathing diesel engine exhaust

exposes you to chemicals known to the State

of California to cause cancer and birth defects,

or other reproductive harm.

• Always start and operate the engine in a

well-ventilated area.

• If in an exposed area, vent the exhaust to the outside.

• Do not modify or tamper with the exhaust system.

• Do not idle the engine except as necessary.

For more information go to

www.P65 warnings.ca.gov/diesel

WARNING: This product, when usedfor welding or

cutting, produces fumes or gases which contain

chemicals known to the State ofCalifornia to cause

birth defects and, in some cases, cancer.(California

Health & Safety Code § 25249.5 et seq.)

WARNING: Cancer and Reproductive Harm

www.P65warnings.ca.gov

ARC WELDING CAN BE HAZARDOUS. PROTECT

YOURSELF AND OTHERS FROM POSSIBLE SERIOUS

INJURY OR DEATH. KEEP CHILDREN AWAY.

PACEMAKER WEARERS SHOULD CONSULT WITH

THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For

additional safety information, it is strongly recommended

that you purchase a copy of “Safety in Welding & Cutting -

ANSI Standard Z49.1” from the American Welding Society,

P.O. Box 351040, Miami, Florida 33135 or CSA Standard

W117.2. A Free copy of “Arc Welding Safety” booklet E205

is available from the Lincoln Electric Company, 22801

St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION,

MAINTENANCE AND REPAIR PROCEDURES ARE

PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE POWERED

EQUIPMENT.

1.a. Turn the engine off before troubleshooting

and maintenance work unless the

maintenance work requires it to be running.

1.b. Operate engines in open, well-ventilated areas or vent the engine

exhaust fumes outdoors.

arc or when the engine is running. Stop the

engine and allow it to cool before refueling to

prevent spilled fuel from vaporizing on contact

tank. If fuel is spilled, wipe it up and do not start engine until

fumes have been eliminated.

1.d. Keep all equipment safety guards, covers

and devices in position and in good repair.

Keep hands, hair, clothing and tools away

from V-belts, gears, fans and all other

moving parts when starting, operating or

repairing equipment.

1.e. In some cases it may be necessary to remove safety guards to

perform required maintenance. Remove guards only when

necessary and replace them when the maintenance requiring

their removal is complete. Always use the greatest care when

working near moving parts.

1.f. Do not put your hands near the engine fan. Do not attempt to

override the governor or idler by pushing on the throttle control

rods while the engine is running.

1.g. To prevent accidentally starting gasoline engines while turning

the engine or welding generator during maintenance work,

disconnect the spark plug wires, distributor cap or magneto wire

as appropriate.

1.h. To avoid scalding, do not remove the radiator

pressure cap when the engine is hot.

ELECTRIC AND

MAGNETIC FIELDS MAY

BE DANGEROUS

causes localized Electric and Magnetic Fields (EMF).

and welding machines

welders having a pacemaker should consult their physician

before welding.

which are now not known.

2.d. All welders should use the following procedures in order to

2.d.1. Route the electrode and work cables together - Secure

them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work

cables. If the electrode cable is on your right side, the

work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as pos-

sible to the area being welded.

2.d.5. Do not work next to welding power source.

SAFETY

Safety 02 of 04 - 10/08/2021

1.c. Do not add the fuel near an open ame welding

with hot engine parts and igniting. Do not spill fuel when lling

2.a. Electric current owing through any conductor

Welding current creates EMF elds around welding cables

2.b. EMF elds may interfere with some pacemakers, and

2.c. Exposure to EMF elds in welding may have other health effects

minimize exposure to EMF elds from the welding circuit:

1.i. Using a generator indoors CAN KILL YOU IN

MINUTES.

1.j. Generator exhaust contains carbon monoxide. This is a poison

you cannot see or smell.

1.k. NEVER use inside a home or garage,

EVEN IF doors and windows are open.

1.l. Only use OUTSIDE and far away from

windows, doors and vents.

1.m. Avoid other generator hazards. READ

MANUAL BEFORE USE.

ELECTRIC SHOCK

CAN KILL.

3.a. The electrode and work (or ground) circuits are

electrically “hot” when the welder is on. Do

not touch these “hot” parts with your bare skin or wet clothing.

Wear dry, hole-free gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation.

Make certain the insulation is large enough to cover your full area

of physical contact with work and ground.

In addition to the normal safety precautions, if

welding must be performed under electrically

hazardous conditions (in damp locations or while

wearing wet clothing; on metal structures such as

floors, gratings or scaffolds; when in cramped

positions such as sitting, kneeling or lying, if there

is a high risk of unavoidable or accidental contact

with the workpiece or ground) use the following

equipment:

• Semiautomatic DC Constant Voltage (Wire) Welder.

• DC Manual (Stick) Welder.

• AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode,

electrode reel, welding head, nozzle or semiautomatic welding

gun are also electrically “hot”.

3.d. Always be sure the work cable makes a good electrical

connection with the metal being welded. The connection should

be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical (earth)

ground.

3.f. Maintain the electrode holder, work clamp, welding cable and

welding machine in good, safe operating condition. Replace

damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never simultaneously touch electrically “hot” parts of electrode

holders connected to two welders because voltage

between the

two can be the total of the open circuit voltage of both

welders.

3.i. When working above floor level, use a safety belt to protect

yourself from a fall should you get a shock.

3.j. Also see Items 6.c. and 8.

ARC RAYS CAN BURN.

4.a. Use a shield with the proper filter and cover plates to protect your

eyes from sparks and the rays of the arc when welding or

observing open arc welding. Headshield and filter lens should

conform to ANSI Z87. I standards.

4.b. Use suitable clothing made from durable flame-resistant material

to protect your skin and that of your helpers from the arc rays.

4.c. Protect other nearby personnel with suitable, non-flammable

screening and/or warn them not to watch the arc nor expose

themselves to the arc rays or to hot spatter or metal.

FUMES AND GASES

CAN BE DANGEROUS.

5.a. Welding may produce fumes and gases

hazardous to health. Avoid breathing these

fumes and gases. When welding, keep your head out of the fume.

Use enough ventilation and/or exhaust at the arc to keep fumes

and gases away from the breathing zone. When welding

hardfacing (see instructions on container or SDS)

or on lead or cadmium plated steel and other

metals or coatings which produce highly toxic

fumes, keep exposure as low as possible and

within applicable OSHA PEL and ACGIH TLV limits

using local exhaust or mechanical ventilation

unless exposure assessments indicate otherwise.

In confined spaces or in some circumstances,

outdoors, a respirator may also be required.

Additional precautions are also required when

welding

on galvanized steel.

5. b. The operation of welding fume control equipment is affected by

various factors including proper use and positioning of the

equipment, maintenance of the equipment and the specific

welding procedure and application involved. Worker exposure

level should be checked upon installation and periodically

thereafter to be certain it is within applicable OSHA PEL and

ACGIH TLV limits.

5.c. Do not weld in locations near chlorinated hydrocarbon vapors

coming from degreasing, cleaning or spraying operations. The

heat and rays of the arc can react with solvent vapors to form

phosgene, a highly toxic gas, and other irritating products.

5.d. Shielding gases used for arc welding can displace air and

cause

injury or death. Always use enough ventilation, especially in

confined areas, to insure breathing air is safe.

5.e. Read and understand the manufacturer’s instructions for this

equipment and the consumables to be used, including the

Safety Data Sheet (SDS) and follow your employer’s safety

practices. SDS forms are available from your welding

distributor or from the manufacturer.

5.f. Also see item 1.b.

SAFETY

Safety 03 of 04 - 10/08/2021

WELDING AND CUTTING

SPARKS CAN CAUSE

FIRE OR EXPLOSION.

6.a. Remove fire hazards from the welding area. If

this is not possible, cover them to prevent the welding sparks

from starting a fire. Remember that welding sparks and hot

materials from welding can easily go through small cracks and

openings to adjacent areas. Avoid welding near hydraulic lines.

Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special

precautions should be used to prevent hazardous situations.

Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1)

and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is

touching the work or ground. Accidental contact can cause

overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures

will not cause flammable or toxic vapors from substances inside.

They can cause an explosion even though they have been

“cleaned”. For information, purchase “Recommended Safe

Practices for the Preparation for Welding and Cutting of

Containers and Piping That Have Held Hazardous Substances”,

AWS F4.1 from the American Welding Society

(see address above).

6.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free

protective garments such as leather gloves, heavy shirt, cuffless

trousers, high shoes and a cap over your hair. Wear ear plugs

when welding out of position or in confined places. Always wear

safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area

as practical. Work cables connected to the building framework or

other locations away from the welding area increase the

possibility of the welding current passing through lifting chains,

crane cables or other alternate circuits. This can create fire

hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

6.I. Read and follow NFPA 51B “Standard for Fire Prevention During

Welding, Cutting and Other Hot Work”, available from NFPA, 1

Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.

6.j. Do not use a welding power source for pipe thawing.

CYLINDER MAY EXPLODE IF

DAMAGED.

7.a. Use only compressed gas cylinders containing

the correct shielding gas for the process used

and properly operating regulators designed for

the gas and pressure used. All hoses, fittings,

etc. should be suitable for the application and

maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to

an undercarriage or fixed support.

7.c. Cylinders should be located:

• Away from areas where they may be struck or subjected

to physical damage.

• A safe distance from arc welding or cutting operations

and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight

except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders,

associated equipment, and CGA publication P-l, “Precautions for

Safe Handling of Compressed Gases in Cylinders,” available from

the Compressed Gas Association, 14501 George Carter Way

Chantilly, VA 20151.

FOR ELECTRICALLY

POWERED EQUIPMENT.

8.a. Turn off input power using the disconnect

switch at the fuse box before working on

the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical

Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

Refer to

http://www.lincolnelectric.com/safety

for additional safety information.

SAFETY

Safety 04 of 04 - 10/08/2021

MULTIPROCESS WIRE FEEDER WELDER

TABLE OF CONTENTS

PAGE

INSTALLATION............................................................................................................................................... Section A

TECHNICAL SPECIFICATIONS - ..................................................................................................................................A-1

ENVIRONMENTAL RATING .........................................................................................................................................A-1

LOCATION AND MOUNTING........................................................................................................................................A-1

GENERATOR REQUIREMENTS.....................................................................................................................................A-1

CASE FRONT CONTROLS........................................................................................................................................... A-2

CASE BACK CONTROLS............................................................................................................................................. A-2

INTERNAL CONTROLS................................................................................................................................................A-3

OPERATION .................................................................................................................................................. Section B

HIGH FREQUENCY PROTECTION.................................................................................................................................B-1

GRAPHIC SYMBOLS USED IN THIS MANUAL OR BY THIS MACHINE.............................................................................B-1

SETTING UP AND MAKING A MIG WELD..................................................................................................................... B-2

INPUT AND GROUND CONNECTIONS..........................................................................................................................B-2

GUN AND CABLE INSTALLATION................................................................................................................................ B-3

SHIELDING GAS (FOR MIG ARC WELDING PROCESSES).............................................................................................. B-3

OUTPUT POLARITY CONNECTIONS.............................................................................................................................B-4

PROCEDURE FOR CHANGING DRIVE ROLL..................................................................................................................B-5

POWER-UP SEQUENCE.............................................................................................................................................. B-5

CURRENT OR VOLTAGE BASED ON DIAL POSITION.....................................................................................................B-6

.035 MIG WIRE, .035 OUTERSHIELD 71M, .035 NR-211MP PROCEDURES................................................................. B-6

TIG SETUP AND USE.................................................................................................................................................. B-7

OPTIONS AND ACCESSORIES.........................................................................................................................Section C

MAINTENANCE ..............................................................................................................................................Section D

ROUTINE MAINTENANCE............................................................................................................................................D-1

PERIODIC MAINTENANCE...........................................................................................................................................D-2

TROUBLESHOOTING....................................................................................................................................... Section E

PARTS LIST ............................................................................................................... PARTS.LINCOLNELECTRIC.COM

CONTENT/DETAILS MAY BE CHANGED OR UPDATED WITHOUT NOTICE. FOR MOST CURRENT INSTRUCTION MANUALS, GO

TO PARTS.LINCOLNELECTRIC.COM.

DESCRIPTIONMULTIPROCESS WIRE FEEDER WELDER

GENERAL DESCRIPTION

This multi-process welding machine is intended for light

fabrication, maintenance, home and auto-body shops. The unit is

housed in a portable and rugged case, and features an intuitive

user interface with a push button for selecting processes and two

knobs for adjusting welding parameters. The machine also

features a cast aluminum wire drive system for reliable wire

feeding and an integrated switch for activating a Magnum®

100SG spool gun. The multi-process machine is designed to be

connected to 120 or 230VAC single phase 60 Hz power.

This machine is capable of MIG, FCAW, TIG, and STICK welding.

The machine can support 4-inch and 8-inch spools of wire for MIG

and FCAW welding. The machine is intended for the following wire

diameters and composition; SuperArc®L-56® .025” through .035”

solid steel, self-shielded NR®-211MP .030”, .035”, and .045" and

Outershield®71M .035” FCAW-GS. Welding aluminum ER4043

.035” requires use of the Magnum®100SG Spool Gun. An

integrated spool gun switch is pre-installed from the factory and

located above the wire drive. The machine also permits TIG

welding with .040, 1/16” and 3/32” tungsten and STICK welding

with up to 1/8" electrode.

INCLUDED ACCESSORIES

1 Magnum®100L gun

2 Work cable with clamp

3 Spare contact tips

4 Gas regulator* and gas hose

5 Gas and gasless nozzle

6 Electrode holder and cable

7Quick Start guide and literature

* The gas regulator knob is located in the wire drive compartment and must

be assembled to the regulator.

A-1

INSTALLATIONMULTIPROCESS WIRE FEEDER WELDER

INSTALLATION

TECHNICAL SPECIFICATIONS -

Thermal tests have been performed at ambient temperature. The duty

cycle (duty factor) at 40°C has been determined by simulation.

SELECT SUITABLE LOCATION

Place the machine on a secure, level surface or recommended

undercarriage. The machine may topple over if this procedure is

not followed. To minimize over heating, locate the welder in a dry

location where there is free circulation of clean air. Do not place

on combustible surfaces.

The machine is capable of higher duty cycles at lower output

currents or higher amperages at lower duty cycles. An overview

of the machine’s input and output capabilities are available on the

rating plate located on the back of the machine.

LOCATION AND MOUNTING

The welding machine will operate in harsh environments. Even so,

it is important that preventative measures are followed in order to

assure long life, reliability, and safe operation.

• The welding machine must be located in an area with

circulation of clean air such that air moves in the back of the

machine and out the front louvers.

• Dirt and dust that can be drawn into the welding machine

should be kept to a minimum. Failure to observe these

precautions can result in excessive operating temperatures,

nuisance thermal trips and potential failures.

ENVIRONMENTAL RATING

The welding power source carries an IP21S rating. It may be used

in normal industrial and commercial environments. Avoid using in

areas where water / rain is present.

Read and follow the ‘Electric Shock Warnings’ in the safety section

if welding must be performed under electrically hazardous

conditions such as welding in wet areas or water on the work

piece.

ENGINE DRIVEN GENERATOR

The machine is designed to operate on engine driven generators as

long as the auxiliary can supply adequate voltage, frequency and

power as indicated in the “Technical Specication” Installation

Section of this manual. The auxiliary supply of the generator must

also meet the following conditions:

Frequency: 60 Hz

RMS voltage of the AC waveform: 90- V; Out of this range will

trigger undervoltage and overvoltage protections.

Generator Minimum 3 kW

It is important to check these conditions because many engine driven

generators produce high voltage spikes. Operation of this machine

with engine driven generators not conforming to these conditions is

not recommend and may damage the machine and is also NOT

covered by warranty.

INPUT VOLTAGE AND CURRENT

Duty Cycle

(Output) Input Voltage Input Amperes

Max Idle Amps

60% FOR MIG 120 20 .7

RECOMMENDED INPUT WIRE AND FUSE SIZES

Voltage/Phase/

Frequency

Input Amperes

Effective

Fuse (Super Lag) or

Breaker Size

120/1/60 15 20

PHYSICAL DIMENSIONS

Height Width Depth Weight

13.6”

(345MM) 8.9”

(224MM) 18.1”

(460MM) 34.5 LBS.

(15.6 KG)

WELDING PROCESSES

Process Electrode Diameter

Range

Output Range

(Amperes)

Wire Feed

Speed Range

MIG .025-.035”

( 0.6-0.9MM) 20-1 0

FCAW .030-.045”

(0.8-1.143MM) 20-1 0 40-450 IPM

TIG .040, 1/16, 3/32”

(1.0, 1.6MM, 2.4MM) 10-1 NA

STICK UP TO 3/32”

(2.4MM) 25- NA

TEMPERATURE RANGES

Operating

Temperature -4°F TO 104°F (-20°C TO 40°C)

Storage

Temperature -40°F TO 185°F (-40°C TO 85°C)

WELDING PROCESSES

Process Input Duty Cycle Amperage Voltage

MIG & FCAW 60% 95 AMPS 18.75 VOLTS

TIG 115 AMPS 14.6 VOLTS

STICK 80 AMPS 23.2 VOLTS

REGULATORY REQUIREMENTS

Market Conformity Mark Standard

USA AND CANADA CCSAUS

IEC 60974-1

IEC 60974-5

0% FOR MIG .7

60%

40-450 IPM (MIG)

40-500 IPM (Spool)

A-2

INSTALLATIONMULTIPROCESS WIRE FEEDER WELDER

CASE FRONT CONTROLS

FIGURE A.1

1. Voltage/Amperage Adjustment Knob – While in WIRE mode,

this knob adjusts the value of the voltage output. While in TIG

or STICK mode, this knob adjusts the value of the amperage

output.

2. Wire Feed Speed Adjustment Knob – While in WIRE mode,

this knob adjusts the wire feed speed setting. While in TIG or

STICK mode, this knob is inactive.

3. Input/Output Voltage and Temperature LEDs – The top LED

will illuminate when Input power is present and the machine is

turned on. The middle LED will illuminate when the machine

has thermally tripped. Once the machine has cooled, the

machine will reset and the thermal light will turn off. The

middle LED will ash if the input voltage is above 250 VAC or

below 90 VAC. The middle LED will also ash when power is

removed from the machine. The bottom LED illuminates when

the machine is welding or ready to weld. Safety precautions

must be followed when the machine is welding or ready to

weld. The bottom LED will ash when a short is present.

4. Process Selection Button – Allows the user to toggle

between processes. The corresponding LED above the button

will indicated the current process.

5. Brass Gun connection– Permits attachment of a MIG welding

gun, TIG torch or spool gun. Ensure the gun or torch is fully

seated into the brass receptacle and tighten the thumb screw.

6. Eight Pin Connector – Permits triggering the machine for

MIG, FCAW, aluminum MIG or TIG welding when a foot pedal is

attached. Also triggers gas ow for MIG, aluminum MIG, and

TIG. Connect the 8-pin connector present on the welding gun

or foot pedal to the receptacle.

7. Wire Drive Polarity Lead – Permits conguring the wire drive

to positive or negative polarity by inserting into the positive or

negative receptacle. Ensure connector is tightly locked into

place by rotating clockwise.

8. Negative Output Receptacle – Permits attaching a work

lead, electrode stinger, or the center wire drive polarity lead

to DC negative polarity. Rotate connector clockwise to lock

into place.

9. Positive Output Receptacle – Permits attaching a work lead,

electrode stinger, or the center wire drive polarity lead to DC

positive polarity. Rotate clockwise to lock into place.

CASE BACK CONTROLS

FIGURE A.2

1. Power Switch – Permits turning the machine on or off.

2. Thermal Breaker – The welding machine features a

resettable 25amp thermal breaker. If the current conducted

through the breaker exceeds 25 amps for an extended period

of time, the breaker will open and require manual reset.

3. Input Power Cord – Permits the machine to be connected to

230VAC input. An adapter is provided for connecting to

120VAC input.

4. Integrated gas solenoid – permits connecting the proper

shielding gas

A-3

INSTALLATIONMULTIPROCESS WIRE FEEDER WELDER

INTERNAL CONTROLS

FIGURE A.3

1. Wire Drive Spindle – Supports a 4-inch or 8-inch spool of

wire. The center wing-nut can be adjusted to increase tension

on the wire. For 4-inch spools, the hub adapter must be

removed.

2. Spool Gun Switch – Permits toggling between standard push

gun welding with the Magnum®100L or aluminum welding

with the Magnum®100SG Spool Gun.

3. Wire Drive Tension Pressure Adjustment – Permits

increasing or decreasing the pressure applied to the top drive

roll.

4. Replaceable drive roll - Select the correct drive roll groove

for the wire diameter being fed.

5. Gun Connector Block – Permits securing a welding gun to

the wire drive by ensuring the gun connector is fully seated,

then tightening the knob.

6. Cutouts– A cut out in case back and side allows the input

cord and wire drive polarity lead to be coiled and placed in the

wire drive compartment for ease of transportation.

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Manuels Système de soudage populaires d'autres marques

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Hobart Welding Products

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NewArc

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