Lightning Protection International Guardian System 5 Manuel utilisateur

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LIGHTNING PROTECTION INTERNATIONAL PTY LTD
ABN 11 099 190 897
www.lpi.com.au
Guardian Install Manual V12.indd 1 22/9/08 4:25:18 PM

GUARDIAN SYSTEM 5 INSTALLATION MANUAL
As a result of continuing research and product development in the area of lightning and
lightning protection, LPI reserves the right to alter any detail contained within at any
time without notice.
Prior to installation of the Guardian System 5, installers should check with LPI or an
authorised distributor to conrm they have the most recent version of the Guardian
System 5 Installation manual.
It should be noted that 100% (100 percent) protection level for direct lightning strikes
is not possible and cannot be provided due to the lightning discharge process being a
natural atmospheric event.
Guardian System 5 Lightning Protection System
System Owner:_____________________________________________________
Date Installed:_____________________________________________________
Installation Contractor:______________________________________________
Supplied by:_______________________________________________________
Location of Installation:____________________________________________
Lightning Protection International Pty Ltd
ABN 11 099 190 897
PO Box 379 Kingston, Tasmania, Australia 7051
Phone: +61 3 62271955
Fax: +61 3 62291900
Email: [email protected]
Web: www.lpi.com.au
Guardian Install Manual V12.indd 2 22/9/08 4:25:18 PM

Document 36 II Guardian Version 1.02 © Copyright 2008 LPI1
Lightning Protection International Pty Ltd
Guardian Install Manual V12.indd 3 22/9/08 4:25:18 PM

2 Document 36 II Guardian Version 1.02 © Copyright 2008 LPI
Contents
Warranty 3
Lightning Protection 3
General Safety Guidelines 4
Recommended Installation Method 4
Checking Lightning Protection
Components Supplied 12
LPI Guardian System 5 Installation 12
Installation of the Lightning Earth 13
Ground Resistance Lowering Compounds 15
Bonding the Lightning Earth 15
Labelling 15
Installation of the HVSC Downconductor 15
Hauling the HVSC Downconductor 16
HVSC Downconductor Clearance Holes 18
Routing 18
Fixing of the HVSC Downconductor 20
Installation of Conventional
Downconductors 20
Installation of Guardian CAT GI Terminal
to threaded pipe 22
Termination of the HVSC Lower End 24
Lower Termination of Conventional
Downconductor to the Lightning Earth 27
Termination of the HVSC Upper End 28
Connection of Factory Pre-Terminated HVSC
(Upper End) to Guardian CAT Terminal
34
Labelling 34
Masts 35
Types of Mast Configurations 35
Mast Bases 36
Mast Couplings and Guying Points 37
Guying 38
Preparation for raising the Mast into
position 39
Raising of Mast 39
Lightning Strike Recorder (LSR1) 41
Certification 43
Operation and Maintenance 43
Testing the Guardian CAT Terminal 44
Testing the Lightning Earth and the
HVSC Downconductor 45
Guardian Install Manual V12.indd 4 22/9/08 4:25:18 PM

Document 36 II Guardian Version 1.02 © Copyright 2008 LPI3
Warranty
LPI’s Guardian System 5 Lightning Protection System is guaranteed against defects in materials
and workmanship for a period of 5 years from the original sales date when it was purchased
from LPI or one of its authorised distributors.
The warranty is limited to the ex factory cost of replacement of equipment providing it has been
installed and or certied by LPI or its distributor. All other costs such as freight, re-installation,
loss of prot, insurance premiums are not included.
Responsibility for other direct or indirect damages or death is also specically excluded from
the warranty.
The range of Guardian CAT terminals (or to our knowledge any other lightning protection
system) cannot provide 100% protection and therefore it is not inferred.
As conrmation of the above paragraph we refer to Australian Standard AS 1768 (2007).
Lightning Protection
Comments on the Australian Standard AS 1768 (2007).
We refer to the standard where it states that it provides authoritative guidance of a general
nature only and it is not intended to become a mandatory set of regulations.
In general, it is not economically possible to provide total protection against all the possible
damaging effects for lightning, but the recommendations in this standard will reduce the
probability of damage to a calculated acceptable level and will minimise any lightning damage
that does occur.
Thunderstorms are natural phenomena and there are no proven devices and methods capable
of preventing lightning ashes. Direct and nearby cloud-to-ground lightning discharges
can be hazardous to persons, structures, installations and many other things in or on them.
Consideration should always be given to the application of lightning protection measures.
Users are warned that direct strike lightning protection is only one aspect of the overall
protection strategy required for comprehensive structural, personnel and equipment safety.
Correctly designed and installed low impedance earthing, elimination of earth loops, systems
engineering, surge protection on power lines and transient protection of communications, data
and telephone lines are also essential.
Guardian Install Manual V12.indd 5 22/9/08 4:25:19 PM

4 Document 36 II Guardian Version 1.02 © Copyright 2008 LPI
Figure 1.
• Ensure safe working environments and practices to local codes.
• Use of personal protective equipment during installation.
• Use mechanical methods of raising and installing masts over 6m.
• Cordon off area below installation point.
• Check for overhead powerlines or any other obstructions before lifting or raising.
• Ensure enough man power to safely conduct all aspects of installation.
• The installation must conform to all relevant local standards and regulations.
Recommended Installation Method
General Safety Guidelines
To assist in the installation of the Guardian CAT terminal and accessories, refer to drawings
CTA-01, CTA-02, CTA-03, CTA-04, CTA-05, CTA-06 and HVC-1 as illustrated on pages 5 to 11.
1. Installation of the lightning earth.
2. Installation of the HVSC Downconductor.
3. Lower termination of the HVSC Downconductor and connection to the lightning earth.
4. Upper termination of the HVSC Downconductor and connection to the Guardian CAT
terminal.
5. Preparation and raising of the mast into position.
The LPI Guardian CAT Terminal should only be installed during storm free periods.
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Document 36 II Guardian Version 1.02 © Copyright 2008 LPI5
LPI GUARDIAN CAT TERMINAL
LPI UPPER TERMINATION KIT
LPI FRP SUPPORT MAST
LPI INLINE COUPLING
LPI GUY KIT
LPI CABLE TIES
LPI HIGH VOLTAGE SHIELDED CABLE
LPI LOWER MAST ASSEMBLY WITH BASE
LPI SADDLES AND FIXINGS
LPI HIGH VOLTAGE SHIELDED CABLE
LPI LIGHTNING STRIKE RECORDER
LPI LOWER TERMINATION KIT
LPI INSPECTION PIT
LPI EARTHING SYSTEM
LPI GROUND
RESISTANCE
IMPROVEMENT
POWDER
BUILDING
IMPORTANT:
Guardian CAT terminal to
be a minimum of 2
metres above the highest
point of the building.
Recommended clearance
height = 5 metres.
ORDERING CODE: CAT I-G
CAT II-G
CAT III-G
ORDERING CODE: UTERMKIT-Mk2
ORDERING CODE: ILCOUPLING
ORDERING CODE: FRP-2M
FRP-3M
FRP-4M
FRP-4.6M
ORDERING CODE: GUYKIT-4M
GUYKIT-4M-SS
GUYKIT-7M
GUYKIT-7M-SS
ORDERING CODE: S/S-CABTIES-STD
S/S-CABTIES-LONG
ORDERING CODE: HVSC-PM
ORDERING CODE: ALUMB-3M
ALUMB-4M
ALUMB-5M
ALUMB-6M
ORDERING CODE: SAD/FIX
ORDERING CODE: LSR1
ORDERING CODE: LTERMKIT
ORDERING CODE: EPIT-P
ORDERING CODE: GRIP-10
EPIT-C
TYPICAL PRODUCTS REQUIRED FOR RADIAL LP EARTH
4 X CBER458
4 X RTC1625A
1 X EPIT-P
1 X GRIP-10
30 X CT253
Lightning Protection International Pty Ltd
Drawn
Date
Scale
Title
File
Version
CTA-01
Guardian CAT terminal assembly
component details
CAT Installation Type 1.dwg
NTS
9/4/2008
John Davey V1.00
Figure 2.
Guardian Install Manual V12.indd 7 22/9/08 4:25:19 PM

6 Document 36 II Guardian Version 1.02 © Copyright 2008 LPI
LPI GUARDIAN CAT TERMINAL
LPI UPPER TERMINATION KIT
LPI FRP SUPPORT MAST
LPI CABLE TIES
LPI HIGH VOLTAGE SHIELDED CABLE
LPI LOWER MAST ASSEMBLY
LPI SADDLES FOR CANTILEVERING MAST
LPI HIGH VOLTAGE SHIELDED CABLE
LPI LIGHTNING STRIKE RECORDER
LPI LOWER
TERMINATION KIT
LPI INSPECTION PIT
LPI EARTHING SYSTEM
EXISTING STRUCTURE
LPI GROUND RESISTANCE IMPROVEMENT POWDER
IMPORTANT:
One third of the mast height
must be securely fixed to the
structure.
Guardian CAT terminal to be a
minimum of 2 metres above the
highest point of the building.
Recommended clearance
height = 5 metres.
LPI SADDLES AND FIXINGS
ORDERING CODE: CAT I-G
CAT II-G
CAT III-G
ORDERING CODE: UTERMKIT-Mk2
ORDERING CODE: ILCOUPLING
ORDERING CODE: FRP-2M
FRP-3M
FRP-4M
FRP-4.6M
ORDERING CODE: S/S-CABTIES-STD
S/S-CABTIES-LONG
ORDERING CODE: HVSC-PM
ORDERING CODE: ALUM-3M
ALUM-4M
ALUM-5M
ALUM-6M
ORDERING CODE: CANTSAD
ORDERING CODE: LSR1
ORDERING CODE: LTERMKIT
ORDERING CODE:EPIT-P
ORDERING CODE: GRIP-10
EPIT-C
TYPICAL PRODUCTS REQUIRED FOR
RADIAL LP EARTH
4 X CBER458
4 X RTC1625A
1 X EPIT-P
1 X GRIP-10
30 X CT253
ORDERING CODE: SAD/FIX
LPI INLINE COUPLING
(3 PER SET)
Lightning Protection International Pty Ltd
Drawn
Date
Scale
Title
File
Version
CTA-02
Guardian CAT terminal assembly
component details
CAT Installation Type 2.dwg
NTS
9/4/2008
John Davey V1.00
Figure 3.
Guardian Install Manual V12.indd 8 22/9/08 4:25:19 PM

Document 36 II Guardian Version 1.02 © Copyright 2008 LPI7
LPI GUARDIAN CAT TERMINAL
LPI UPPER TERMINATION KIT
LPI FRP SUPPORT MAST
LPI CABLE TIES
LPI HIGH VOLTAGE SHIELDED CABLE
LPI LOWER MAST ASSEMBLY
LPI HIGH VOLTAGE SHIELDED CABLE
LPI LIGHTNING STRIKE RECORDER
LPI LOWER TERMINATION KIT
LPI INSPECTION PIT
LPI EARTHING SYSTEM
TYPICAL TOWER
LPI GROUND RESISTANCE IMPROVEMENT POWDER
IMPORTANT:
One third of the mast height
must be securely fixed to the
structure.
Guardian CAT terminal to be
a minimum of 2 metres
above the highest point of
the building.
Recommended clearance
height = 5 metres.
LPI BEAM AND CLAMP
SUPPORT
LPI U-BOLT
ORDERING CODE: CAT I-G
CAT II-G
CAT III-G
ORDERING CODE: UTERMKIT-Mk2
ORDERING CODE:ILCOUPLING
ORDERING CODE:FRP-2M
FRP-3M
FRP-4M
FRP-4.6M
ORDERING CODE: S/S-CABTIES-STD
S/S-CABTIES-LONG
ORDERING CODE:HVSC-PM
ORDERING CODE: ALUM-3M
ALUM-4M
ALUM-5M
ALUM-6M
ORDERING CODE: U-BOLT
ORDERING CODE: LSR1
ORDERING CODE: LTERMKIT
ORDERING CODE:EPIT-P
ORDERING CODE: GRIP-10
EPIT-C
TYPICAL PRODUCTS REQUIRED FOR
RADIAL LP EARTH
4 X CBER458
4 X RTC1625A
1 X EPIT-P
1 X GRIP-10
30 X CT253
ORDERING CODE: BEAM CLAMP/CABLE
SUPPORT-HSVC
LPI INLINE COUPLING
(2 PER SET)
Lightning Protection International Pty Ltd
Drawn
Date
Scale
Title
File
Version
CTA-03
Guardian CAT terminal assembly
component details
CAT Installation Type 3.dwg
NTS
8/4/2008
John Davey V1.00
Figure 4.
Guardian Install Manual V12.indd 9 22/9/08 4:25:20 PM

8 Document 36 II Guardian Version 1.02 © Copyright 2008 LPI
LPI GUARDIAN CAT TERMINAL
LPI UPPER TERMINATION KIT
LPI FRP SUPPORT MAST
LPI CABLE TIES
LPI HIGH VOLTAGE SHIELDED CABLE
LPI LOWER MAST ASSEMBLY
WITH BASE
LPI LIGHTNING STRIKE RECORDER
LPI LOWER TERMINATION KIT
LPI INSPECTION PIT
LPI EARTHING SYSTEM
LPI GROUND RESISTANCE IMPROVEMENT POWDER
IMPORTANT:
Guardian CAT terminal to be a minimum of 2 metres
above the highest point of the building.
Recommended clearance height = 5 metres.
LPI GUY RING
LPI GUY KIT
DO NOT OVER TENSION GUY
WIRES (SLIGHTLY SAGGING)
GUY WHERE
NECESSARY
PREFERRED ANGLE 60-45
DEGREES
60-45
ORDERING CODE: CAT I-G
CAT II-G
CAT III-G
ORDERING CODE: UTERMKIT-Mk2
ORDERING CODE:ILCOUPLING
ORDERING CODE: FRP-2M
FRP-3M
FRP-4M
FRP-4.6M
ORDERING CODE:S/S-CABTIES-STD
S/S-CABTIES-LONG
ORDERING CODE:HVSC-PM
ORDERING CODE: ALUMB-3M
ALUMB-4M
ALUMB-5M
ALUMB-6M
ORDERING CODE:GUYKIT-4M
ORDERING CODE:LSR1
ORDERING CODE: LTERMKIT
ORDERING CODE: EPIT-P
ORDERING CODE: GRIP-10
EPIT-C
TYPICAL PRODUCTS REQUIRED FOR RADIAL
LP EARTH
4 X CBER458
4 X RTC1625A
1 X EPIT-P
1 X GRIP-10
30 X CT253
ORDERING CODE:GUY RING
GUYKIT-7M
GUYKIT-4M-SS
GUYKIT-7M-SS
LPI INLINE COUPLING
Lightning Protection International Pty Ltd
Drawn
Date
Scale
Title
File
Version
CTA-04
Guardian CAT terminal assembly
component details
CAT Installation Type 4.dwg
NTS
9/4/2008
John Davey V1.00
Figure 5.
Guardian Install Manual V12.indd 10 22/9/08 4:25:20 PM
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