LG 410G Manuel utilisateur

Service Manual Model : LG410G
Internal Use Only
Service Manual
LG410G
Date: April, 2009 / Issue 1.0

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Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
LGE Internal Use Only
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REVISED HISTORY
DATE ISSUE CONTENTS OF CHANGES S/W VERSION
The information in this manual is subject to change without notice and should not be construed as
a commitment by LGE Inc. Furthermore, LGE Inc. reserves the right, without notice, to make
changes to equipment design as advances in engineering and manufacturing methods warrant.
This manual provides the information necessary to install, program, operate and maintain the
LG410G.

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LGE Internal Use Only Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
1. INTRODUCTION

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Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
LGE Internal Use Only
Table Of Contents
1. INTRODUCTION...............................................7
1.1 Purpose......................................................................7
1.2 Regulatory Information.................................................7
1.3. ABBREVIATION ...........................................................9
2. PERFORMANCE............................................. 10
2.1 Product Name ...........................................................10
2.2 Supporting Standard..................................................10
2.3 Main Parts: GSM Solution ..........................................10
2.4 H/W Features ..........................................................11
2.5 S/W Features ............................................................13
3. H/W Circuit Description ...............................15
3.1 Digital Main Processor (Locosto).................................15
3.2 Power Amplifier Module (SKY77318) .........................20
3.3 26 MHz Clock (DCXO)................................................21
3.4 RTC(32.768KHz Crystal) ............................................22
3.5 LCD Interface(8-bit Parallel interface)..........................23
3.6 SIM Card Interface.....................................................24
3.7 KEYPAD Interface ......................................................24
3.8 Battery Charging Block Interface ................................25
3.9 RF Interface ..............................................................26
3.10 Audio Interface ........................................................28
3.11 Key LED Interface....................................................30
3.12 Vibrator Interface.....................................................30
3.13 Memory Interface ....................................................31
3.14 Power Block Interface..............................................32
4. TROUBLE SHOOTING..................................... 33
4.1 Trouble Test Set-up....................................................33
4.2 RF Part Component ...................................................34
4.3 RX Receiver Part .......................................................37
4.4 TX Transmitter Part ....................................................40
4.5 Power On Trouble ......................................................45
4.6 Charging Trouble .......................................................47
4.7 RTC Trouble ..............................................................49
4.8 LCD Trouble ..............................................................50
4.9 Speaker & Receiver Trouble........................................52
4.10 Headphone Trouble..................................................55
4.11 Microphone Trouble .................................................57
4.12 SIM Card Trouble.....................................................59
4.13 KEY backlight Trouble ..............................................61
4.14 Vibrator Trouble .......................................................63
5. Trouble shooting .......................................... 65
5.1 Download Setup ........................................................65
5.2 Download Procedure .................................................66
6. BLOCK DIAGRAM..........................................73
7. CIRCUIT DIAGRAM........................................ 75
8. BGA Pin Map ................................................ 81
9. PCB LAYOUT .................................................83
10. RF Calibration ............................................ 87
10.1 What’s the Rx Calibration? .......................................87
10.2 What’s the Tx Calibration?........................................87
10.3 Calibration program - HOT_KIMCHI ..........................88
10.4 Calibration Setting ...................................................89
10.5 Calibration Steps .....................................................89
11. EXPLODED VIEW & REPLACEMENT
PART LIST .................................................. 95
11.1 EXPLODED VIEW .....................................................95
11.2 Replacement Parts ..................................................97
11.3 Accessory .............................................................113

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LGE Internal Use Only Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

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Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
LGE Internal Use Only
1. INTRODUCTION
1. INTRODUCTION
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1.1 Purpose
This manual provides the information necessary to repair, calibration, description and download
the features of the LG410G
1.2 Regulatory Information
Toll fraud, the unauthorized use of telecommunications system by an unauthorized part (for
example, persons other than your company’s employees, agents, subcontractors, or person
working on your company’s behalf) can result in substantial additional charges you’re your
telecommunications services. System users are responsible for the security of own system.
There are may be risks of toll fraud associated with your telecommunications system. System
users are responsible for programming and configuring the equipment to prevent unauthorized
use. LGE does not warrant that this product is immune from the above case but will prevent
unauthorized use of common-carrier telecommunication service of facilities accessed through or
connected to it. LGE will not be responsible for any charges that result from such unauthorized
use.
A. Security
If a telephone company determines that the equipment provided to customer is faulty and
possibly causing harm or interruption in service to the telephone network, it should disconnect
telephone service until repair can be done. A telephone company may temporarily disconnect
service as long as repair is not done.
B. Incidence of Harm
A local telephone company may make changes in its communications facilities or procedure. If
these changes could reasonably be expected to affect the use of the LG410G or compatibility
with the network, the telephone company is required to give advanced written notice to the user,
allowing the user to take appropriate steps to maintain telephone service.
C. Changes in Service
Maintenance limitations on the LG410G must be performed only by the LGE or its authorized
agent. The user may not make any changes and/or repairs expect as specifically noted in this
manual. Therefore, note that unauthorized alternations or repair may affect the regulatory status
of the system and may void any remaining warranty.
D. Maintenance Limitations

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LGE Internal Use Only Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
1. INTRODUCTION
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The LG410G complies with rules regarding radiation and radio frequency emission as defined by
local regulatory agencies. In accordance with these agencies, you may be required to provide
information such as the following to the end user.
E. Notice of Radiated Emissions
The pictures in this manual are for illustrative purposes only; your actual hardware may look
slightly different.
F. Pictures
An LG410G may interfere with sensitive laboratory equipment, medical equipment, etc.
Interference from unsuppressed engines or electric motors may cause problems.
G. Interference and Attenuation
H. Electrostatic Sensitive Devices
Boards, which contain Electrostatic Sensitive Device (ESD), are indicated by the sign.
Following information is ESD handling:
• Service personnel should ground themselves by using a wrist strap when exchange
system boards.
• When repairs are made to a system board, they should spread the floor with anti-static mat
which is also grounded.
• Use a suitable, grounded soldering iron.
• Keep sensitive parts in these protective packages until these are used.
• When returning system boards or parts like EEPROM to the factory, use the protective
package as described.
ATTENTION

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Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
LGE Internal Use Only
1. INTRODUCTION
1. INTRODUCTION
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1.3 Abbreviations
For the purposes of this manual, following abbreviations apply:
APC Automatic Power Control
BB Baseband
BER Bit Error Ratio
CC-CV Constant Current – Constant Voltage
DAC Digital to Analog Converter
DCS Digital Communication System
dBm dB relative to 1 milliwatt
DSP Digital Signal Processing
EEPROM Electrical Erasable Programmable Read-Only Memory
EL Electroluminescence
ESD Electrostatic Discharge
FPCB Flexible Printed Circuit Board
GMSK Gaussian Minimum Shift Keying
GPIB General Purpose Interface Bus
GSM Global System for Mobile Communications
IPUI International Portable User Identity
IF Intermediate Frequency
LCD Liquid Crystal Display
LDO Low Drop Output
LED Light Emitting Diode
OPLL Offset Phase Locked Loop
PAM Power Amplifier Module
PCB Printed Circuit Board
PGA Programmable Gain Amplifier
PLL Phase Locked Loop
PSTN Public Switched Telephone Network
RF Radio Frequency
RLR Receiving Loudness Rating
RMS Root Mean Square
RTC Real Time Clock
FEM Front End Module
SIM Subscriber Identity Module
SLR Sending Loudness Rating
SRAM Static Random Access Memory
STMR Side Tone Masking Rating
TA Travel Adapter
TDD Time Division Duplex
TDMA Time Division Multiple Access
UART Universal Asynchronous Receiver/Transmitter
VCO Voltage Controlled Oscillator
VCTCXO Voltage Control Temperature Compensated Crystal Oscillator
WAP Wireless Application Protocol

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LGE Internal Use Only Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
2. GENERAL PERFORMANCE
2. GENERAL PERFORMANCE
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2.1 Product Name
2.2 Supporting Standard
2.3 Main Parts: GSM Solution
LG410G : Support GSM
LG410G
Digital Baseband TI Locosto
RF Chip SKY77318
Item Feature Comment
Supporting Standard EGSM/GSM850/DCS/PCS
Quad-Band (850/900/1800/1900)
with seamless handover
Phase 2+(include AMR)
SIM Toolkit : Class 1,2,3
Frequency Range GSM850 TX : 824.2 –848.8
GSM850 RX : 869.2 –893.8
EGSM TX : 880.2 –914.8 MHz
EGSM RX : 925.2 –959.8 MHz
DCS1800 TX : 1710.2 –1784.8 MHz
DCS1800 RX : 1805.8 –1879.8 MHz
PCS1900 TX : 1850.2 –1909.8 MHz
PCS1900 RX : 1930.2 –1989.8 MHz
Application
Standard
SMS : Yes

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Copyright © 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
LGE Internal Use Only
2. GENERAL PERFORMANCE
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2.4 H/W Features
Item Feature Comment
Form Factor Folder type LCD : 65K CSTN, 128 x128
Battery
Capacity
Standard: Li-Ion, 800mAh(Min)
Packing Type: Soft Pack
Size Standard: 88 x 47 x 18.7 mm L×W×H
Weight 81g With Battery
PCB One PCB :6 Layers, 0.8t
AVG TCVR
current (mA)
Max : 225 mA (GSM, Power Level 5)
Max : 90 mA (GSM, Power Level 19)
Standby Current 1.5 mA @ Paging Period 6
Standby time 500 hours @ Paging Period 6
Charging time Below 3 hours @ Power Off /800mAh
Talk time Min : 3.5hr@Power Level 5(GSM850)
Min : 4.5hr@Power Level 0(PCS) @ 800 mAh
RX sensitivity GSM 850 : -109 dBm
DCS/PCS : -109 dBm Condition: conducted
TX output power GSM 850 : 32.5 dBm
DCS/PCS : 29.5 dBm
Class4 (GSM850)
Class1 (PCS)
SIM card type Plug-In SIM 3V
Display
Main LCD : 262k TFT
Sub LCD : 96 x 64 FSTN LCD
Backlight : White LED
Keypad
Alphanumeric Key : 12
Function Key : 10
Total Number of Keys : 22
Function Key:
5 Key Navigation,
F1, F2, C, SND, END/PWR
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