LG PSF1032A Manuel utilisateur

PLS (Plasma Lighting System)
SERVICE MANUAL
Caution: Please read the “Safety precaution” before repairing the product.
Model: PSF1032A

2
Contents
1. Safety precaution ....................................................................................... 3
2. Product specification ................................................................................. 4
3. Exterior and name ...................................................................................... 5
4. Installation environment and method
■PSF1032A installation environment guide ............................................ 6
■Installation method and example ..................................................... 7~10
■Example of incorrect installation .......................................................... 11
5. Operating principle and description
■Block diagram .................................................................................... 12
■PLS operating order .......................................................................... 13
■Drive PCB diagram ...................................................................... 14~15
6. Troubleshooting
■Error mode and action ........................................................................16
■Error check mode and resolution ..................................................... 17
■Error cancelation method .................................................................. 17
7. Disassembly diagram ............................................................................ 18
8. Replacement parts list ........................................................................... 19

3
1. Installation and repair/check precaution
• Never disassemble the product unless done by specialized service technician.
(It can cause safety accidents such as electric shock or fire.)
• When servicing the product, unplug the power cord and make sure that the power is completely disconnected.
• When repairing or checking the PLS product immediately after operating the product, wait until the system is
cooled sufficiently.
• If PLS is abnormally turned off, always handle the product after disconnecting the power.
(It can cause electric shock or leakage of electromagnetic wave.)
• If the product is wet, always wipe out the moisture before working on the product.
• Clean the front cover glass periodically to maintain the illumination.
• Do not directly look into the bulb while the product is operating. The strong light can cause visual defect to the
eye.
2. Check grounding
• Before working on the product, check whether the product is grounded and make sure to ground the product if not
done so.
3. Electricity connection test for troubleshooting
• Install the repair jib on flat floor and mount the PLS product, and then connect the power.
• Do not leave any flammable material around the product and keep a safe distance as defective parts can heat up
to start a fire.
• Because the heat can be concentrated on the illuminated area, keep more than 30cm of distance from flammable
material or from the floor.
4. Check and replacement method for electric parts
• When checking the electric part immediately after disconnecting the power, discharge the high voltage part of the
PCB before doing so. (High voltage capacitor and lightron high voltage charge can cause electric shock.)
• When the electricity is connected, never touch the power circuit.
(High voltage of DC 3500V~4000V is generated on the high voltage part.)
• Do not use parts that do not comply with the specification. (It can cause an error.)
• When there is an issue with the power circuit, it is difficult to replace the individual parts installed on the PCB.
Therefore replace the entire power supply.
※Caution: When using devices such as tester to check for error, always disconnect the electricity before using.
5. Electricity/ peration test after repair
• Never operate the product when it is not fully assembled such as lightron disassembled and waveguide separated
etc. It can cause strong leakage of electromagnetic wave.
• Connect the electricity in normal condition after sufficiently checking the electric/mechanical assembly of parts,
wiring condition and grounding connection etc.
6. Correct installation and grounding check
• After repairing the PLS product, clean the exterior and interior of the main unit and check the grounding condition.
And then install the product in its original position.
1. Safety precaution
Caution: PLS product operates at high temperature and generates high voltage at the power
supply. Because it can cause serious injury such as electric shock or burn when
handling the product, please read follow the check order as shown below.

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Rated voltage (AC)
Rated current (AC)
Power consumption
High frequency output (Microwave)
High frequency
Lightron
ptical speed
ptical efficiency
Color temperature
Color rendering index
Dimension (L x W x H)
Weight (kg)
Fuse
Thermostat
Thermistor
Input current check
Abnormal voltage
detection
Safety
device
Characteristics
Single phase 220-240 V / 50 Hz
4.7A ±5%
1,000W
450 W
2450 MHz ±50 MHz
2M214.A03GPTF
85,000 lm
85 lm/W
4,500 K 5,500 K 7,500 K
80 Ra
L570 x W440 x H680 mm
21 kg
Block overcurrent above specification: 250 V, 10 A
Prevent overheating of LTN: 130 ˚C / 70 ˚C
CLASSIFICATION SPECIFICATION
2. Product specification
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14 • ptical spectrum near natural light (Comfortable lighting)
• Lighting speed of 20 seconds
• Long life with high optical speed and high color rendering
• Environment friendly lighting device with high energy efficiency
※Above specification and safety circuit may change without separate notification.
Prevent overheating of power supply module: 75 ˚C
Detect oscillation of lightron
ver: 264V or above
Under: Block system when 176V or below

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Case, Upper
Glass, Cover
Cover, Top
Case, Lower
Bolt,
Aiming Angle
Cover, Front
Tilt, Swivel
Power Supply
Cover, Side
Cover, Back
Cable,
High Voltage
Power Cord
(Plug-less)
3. Exterior and name

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4. Installation environment and method
▣PSF1032A installation environment guide
[● : Can be installed, ▲:Request for consultation, ×:Cannot be installed]
※To maintain safety of high voltage power and to prevent malfunction, connecting the grounding cable to
each PLS set.
※Above conditions related to power must be complied. If changes are required, please contact LG for
consultation.
Installation environment PSF1032A
Application
classification
Power
supply
Temperature range of use (˚C)
Humidity range of use (%)
Indoor installation (Fixed downward)
Plant
Indoor gym
Warehouse
High rise building (Indoor)
Large building (Indoor)
Square or play field
Park
Large bulletin board
Large wall
Bridge
Environment with high temperature and humidity
Environment with use of gas
Area with vibration
Area with metallic dust
perating time of 24 hours/day
perating time of 16 hours/day
perating time of 10 hours/day
perating time less than 10 hours/day
Area difficult for A/S
Wireless LAN
Input power condition
Power wiring (mm2/unit)
Wiring per switch
Circuit breaker capacity (Per unit)
Main wiring (mm2)
- When wiring 2 units
- When wiring 4 units
- When wiring 6 units
- When wiring more than 6 units
-20 ~ +40 ˚C
80% or less
×
●
●
●
●
●
●
●
●
●
●
▲
×
▲
▲
▲
●
●
●
▲
●
Single phase 220V ±15%
2.0 mm2or above
3 or less
10A or above
–
3.5 mm2or above
5.5 mm2or above
8.0 mm2or above
Request for consultation

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1) This model (PSF1032A) is designed to be installed outdoors and supports day to day water proofing.
2) To prevent the product from falling by wind or other external force, use the bolt and nut of M8 or above.
3) Be careful not to let other objects interfere with product from cooling and also be careful not to block the
inlet/outlet when installing the product.
4) Installing the product in an environment that exceeds the usable temperature and humidity can cause
unexpected issues. Therefore always consult with LG Electronics before installing the product.
5) Installing the product in locations where chemicals such as TCE series or chlorine gas are used or
locations where vibration is excessive can cause unexpected issues. Therefore always consult with LG
Electronics before installing the product.
6) When using the product in highly dusty area, the illumination can be reduced due to the dust. Therefore
periodically clean the product and do not install the product where metallic dust is generated.
7) Install at least 1m from the ground clearance distance must be maintained.
8) The mark means min. distance from PLS to lighted object when install the PLS, check the distance from
PLS on the optical axis of PLS.
▣Installation method and example
※※
Product size
(Units : mm)
3m
1. Follow regulations of government agency for technical standard and electric power company's guide
regarding regulations on equipment and wiring.
CAUTION
2. Do stated earth work when installing PLS
• Do earthwork of PLS. Do not connect earth wire with gas pipe, water pipe, lightning
rod or telephone line. It can cause electric shock as it makes earthwork incomplete.
WARNING
WARNING
• By the regulation and this installation guide, electric work using a specific circuit must
be done by certified electric technician. It can cause fire or electric shock if capacity of
power supply circuit is insufficient or faulty.

8
※※
Power condition and switchboard configuration for PLS installation
• Because the power consumption per 1 set of PLS is high, the cross sectional area of the
switchboard must appropriately be applied, and for stable operation, one control switch must be
installed for each set.
• Grounding requires more than 3 grounding points and must be wired for safety purposes.
PLS switchboard
(When installing 6 sets)
Apply
14.0
mm
2
or above
MCCB
75A or
above
Apply 2.0 mm
2
or above for
each line
Recommended to
apply ELB, MS
capacity of 10A
Note)
MCCB: Molded Case Circuit Breaker
ELB: Earth Leakage Circuit Breaker
Use rate sensitivity current (Break current) of 30 [mA]
MS: Magnetic Switch (Used when applying GPS or auto flash device)
* PLS is not equipped with a terminal block. For installation, please get professional assistance.
- Terminal Block Specification
(a) Rated Voltage: 250V or above
(b) Rated Power: 10A or above
(c) 3 way bolt fastening type
- After connecting power line to the terminal block, ensure that the power line makes secure
contact with fastening bolt or clamp and the power line is securely fastened.
WARNING
• After wiring power line to terminal box, check if the line touches tightening bolt or clamp or
is being forced.
• Use regulated electric wire so connecting part of terminal is knocked out by external force.
It can cause fire if connecting part is fixed tightly as it generates heat.
• Wire power line after ring terminal work. It can cause fire and failure of electric parts.
• Check Neutral status when installing main power
• Ending part of PLS has to be waterproof when connecting it to terminal.

9
※※Lower Case and Base Plate size
Case Lower
– Refer to the dimension of the case below the power supply and fixate the product.
Base plate to fixate product (Separately manufactured)
– Considering the safety of the system and installation, it is recommended to manufacture the
base plate separately to fixate the product. Refer to the following drawing.
(Not included in the product)
– If the base plate is not required, install the product by considering the cooling path
(Inlet/ utlet) of the system.
▶When manufacturing the base plate to fixate the
product, always use steel plate of L400xW272 (mm)
5T or above.
(Units : mm)
231
252 13
10
59 70 40
400
110
255,0
400,0
12,0
80,0
30,0
80,0
30,0
80,0
50,0
30,0
30,0
(Units : mm)
Inlet
utlet
Bolt/Nut connection
(Hole with width of 10mm)

10
※※
Installation example
ptical source
(LDM)
M8 Bolt
Bolt,
Aiming Angle
utlet
Spring
Washer
M8 Nut
Base plate to
fixate product
Base Plate
Power supply
(PSM)
Inlet
• Install the product on even ground free from submersion.
• When adjusting the bolt (M12 bolt, aiming angle) to adjust the PLS angle, always use a spanner
and maintain torque of 40kgf.cm or above.
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