Leeson 174603 Manuel utilisateur
ELECTRIC MOTORS, GEARMOTORS AND DRIVES
Installation and Operation Manual
ADJUSTABLE SPEED AC MOTOR CONTROL
SPEEDMASTER
Flux Vector
1
1 Safety information ................................................................3
2 Technical data ......................................................................5
2.1 Standards and application conditions ......................................................5
2.2 Ratings ......................................................................................................6
3 Installation ............................................................................8
3.1 Dimensions and mounting ........................................................................8
3.2 Electrical installation .................................................................................9
3.2.1 Power Connections ...................................................................................9
3.2.2 Fuses/cable cross-sections ....................................................................11
3.2.3 Control terminals .....................................................................................12
4 Commissioning ..................................................................13
4.1 Local Keypad & Display .........................................................................13
4.2 Drive Displays and Modes of Operation .................................................14
4.3 Parameter setting ....................................................................................14
4.4 Electronic programming module (EPM) .................................................14
4.5 Parameter menu .....................................................................................15
4.5.1 Basic Setup Parameters .........................................................................15
4.5.2 I/O Setup Parameters .............................................................................18
4.5.3 Advanced Setup Parameters ..................................................................22
4.5.4 PID Parameters .......................................................................................25
4.5.5 Vector Parameters ..................................................................................27
4.5.6 Network Parameters ...............................................................................29
4.5.7 Diagnostic Parameters ...........................................................................29
5 Troubleshooting and Diagnostics ....................................31
5.1 Status/Warning Messages ......................................................................31
5.2 Drive Configuration Messages ...............................................................32
5.3 Fault Messages .......................................................................................33
Contents
This documentation applies to the SM2 Vector frequency inverter, and contains important technical
data and describes installation, operation, and commissioning.
These instructions are only valid for SM2 Vector frequency inverters with software rev 20
(see drive nameplate).
Please read the instructions before commissioning.
CA B D
Type:
174621.00
Id-No: 00000000
INPUT: 3~ (3/PE)
400/480 V
2.9/2.5 A
50-60 HZ
OUTPUT:3~ (3/PE)
0 - 400/460 V
2.4/2.1 A
0.75 KW/1HP
0 - 500 HZ
For detailed information
refer to instruction
Manual: SV06
Made in USA
Inverter
SM2 Vector
V0115
• 1 SM2 Vector inverter
LEESON does
.
LEESON representative.
2
About these instructions
A Certifications C Input Ratings
B Type D Output Ratings
Scope of delivery Important
with EPM installed
(see Section 4.4)
• 1 Operating Instructions
After receipt of the delivery, check immediately whether the items
delivered match the accompanying papers.
not accept any liability for deficiencies claimed subsequently.
Claim
• visible transport damage immediately to the forwarder.
• visible deficiencies / incompleteness immediately to your
1 Safety information
General
Some parts of LEESON controllers can be electrically live and some surfaces can be hot.
Non-authorized removal of the required cover, inappropriate use, and incorrect installation or
operation creates the risk of severe injury to personnel or damage to equipment.
All operations concerning transport, installation, and commissioning as well as maintenance must
be carried out by qualified, skilled personnel who are familiar with the installation, assembly,
commissioning, and operation of variable frequency drives and the application for which it is being
used.
Installation
Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and
do not change any insulation distances during transport, handling, installation or maintenance.
Do not touch any electronic components or contacts. This drive contains electrostatically sensitive
components, which can easily be damaged by inappropriate handling. Static control precautions
must be adhered to during installation, testing, servicing and repairing of this drive and associated
options. Component damage may result if proper procedures are not followed.
This drive has been tested by Underwriters Laboratory (UL) and is an approved component in
compliance with UL508 Safety Standard.
This drive must be installed and configured in accordance with both national and international
standards. Local codes and regulations take precedence over recommendations provided in this and
other LEESON documentation.
The SM2 Vector drive is considered a component for integration into a machine or process. It is
neither a machine nor a device ready for use in accordance with European directives (reference
machinery directive and electromagnetic compatibility directive). It is the responsibility of the end
user to ensure that the machine meets the applicable standards.
Electrical connection
When working on live drive controllers, applicable national safety regulations must be observed.
The electrical installation must be carried out according to the appropriate regulations (e.g.
cable cross-sections, fuses, protective earth [PE] connection). While this document does make
recommendations in regards to these items, national and local codes must be adhered to.
The documentation contains information about installation in compliance with EMC (shielding,
grounding, filters and cables). These notes must also be observed for CE-marked controllers.
The manufacturer of the system or machine is responsible for compliance with the required limit
values demanded by EMC legislation.
Application
The drive must not be used as a safety device for machines where there is a risk of personal injury
or material damage. Emergency Stops, over-speed protection, acceleration and deceleration limits,
etc must be made by other devices to ensure operation under all conditions.
The drive does feature many protection devices which are aimed at protecting the drive and the
driven equipment by generating a fault and shutting the drive and motor down by removing power.
Mains power variances can also result in shutdown of the drive. When the fault condition disappears
or is cleared, the drive can be configured to automatically restart, it is the responsibility of the user
and/or OEM and/or integrator to ensure that the drive is configured for safe operation.
3
Safety information
4
Safety information
All safety information given in these Operating Instructions have the same layout:
Signal Word! (characterizes the severity of the danger)
Note (describes the danger and informs on how to proceed)
Icon Signal Words
Warning of
hazardous electrical
voltage
DANGER! Warns of impending danger.
Consequences if disregarded:
Death or severe injuries.
Warning of a
general danger
WARNING! Warns of potential, very hazardous situations.
Consequences if disregarded:
Death or severe injuries.
Warning of damage
to equipment
STOP! Warns of potential damage to material and
equipment.
Consequences if disregarded:
Damage to the controller/drive or its
environment.
Information Note Designates a general, useful note.
If you observe it, handling the controller/drive
system is made easier.
Note for UL approved system with integrated controllers: UL warnings are notes which
apply to UL systems. The documentation contains special information about UL.
Warnings!
• Suitable for use on a circuit capable of delivering not more than 200,000 rms
symmetrical amperes, at the maximum voltage rating marked on the drive.
• Use minimum 75 °C copper wire only.
• Shall be installed in a pollution degree 2 macro-environment.
Operation
Systems including controllers must be equipped with additional monitoring and protection devices
according to the corresponding standards (e.g. technical equipment, regulations for prevention of
accidents, etc.). The controller may be adapted to your application as described in this documentation.
DANGER!
• After the controller has been disconnected from the supply voltage, live components
and power connection must not be touched immediately, since capacitors could be
charged. Please observe the corresponding notes on the controller.
• Please close all protective covers and doors prior to and during operation.
• Do not cycle input power to the controller more than once every two minutes.
5
Technical data
2 Technical data
2.1 Standards and application conditions
Conformity CE Low Voltage Directive (73/23/EEC)
Approvals UL 508C Underwriters Laboratories - Power Conversion Equipment
Input voltage phase imbalance < 2%
Humidity < 95% non-condensing
Temperature range
Transport -25 … +70°C
Storage -20 … +70°C
Operation -10 … +55°C (with 2.5%/°C current derating above +40°C)
Installation height 0 … 4000m a.m.s.l.
(with 5%/1000 m current derating above 1000m a.m.s.l.)
Vibration resistance acceleration resistant up to 1.0g
Earth leakage current > 3.5 mA to PE
Enclosure IP 21 / IP 31 / NEMA 1
Protection measures against short circuit, earth fault, phase loss, over voltage, under voltage, motor
stalling, over temperature, motor overload
174603
174604
174605
174606
174607
174608
174609
174610
174611
174612
174613
174614
174615
174616
174617
6
Technical data
2.2 Ratings
120VAC Doubler / 240VAC Models
Type Power
[Hp/kW]
Mains Output Current
Watts
Loss
Voltage(1) Iin (120V) Iin (240V) InCLimmax
(2)
0.33 / 0.25 120 V Single-phase (1/N/PE)
(90 … 132 V)
OR
240 V Single-phase (2/PE)
(170 … 264 V)
6.8 3.4 1.7 200 24
0.5 / 0.37 9.2 4.6 2.4 200 32
1 / 0.75 16.6 8.3 4.2 200 52
240VAC Models
Type Power
[Hp/kW]
Mains Output Current
Watts
Loss
Voltage(1) Iin 1~ (2/PE) Iin 3~ (3/PE) InCLimmax
(2)
0.33 / 0.25 240 V Single Phase (2/PE) 3.4 - 1.7 200 20
0.5 / 0.37
240 V Single-phase (2/PE)
OR
240 V Three-phase (3/PE)
(170 … 264 V)
5.1 2.9 2.4 200 27
1 / 0.75 8.8 5.0 4.2 200 41
1.5 / 1.1 12.0 6.9 6.0 200 64
2 / 1.5 13.3 8.1 7.0 200 75
3 / 2.2 17.1 10.8 9.6 200 103
1.5 / 1.1
240 V Three-phase (3/PE)
(170 V … 264 V)
- 6.9 6.0 200 64
2 / 1.5 - 8.1 7.0 200 75
3 / 2.2 - 10.8 9.6 200 103
5 / 4.0 - 18.6 16.5 200 154
7.5 / 5.5 - 26 23 200 225
10 / 7.5 - 33 29 200 274
(1) Frequency Range: 48 Hz … 62 Hz
(2) Current Limit (CLim) is a percentage of the output current, In. CLimmax is the maximum setting for P171.
174620
174621
174622
174623
174624
174625
174626
174627
174631
174632
174633
174634
174635
174636
The SM2 Vector Series drive is designed to operate at the Nominal Output Current (In)
shown in the Ratings tables for most standard applications and industrial environments.
The drive output current or operating temperature may need to be limited as described
below:
For combinations of the above, please consult LEESON applications support for proper
derating.
7
Technical data
480VAC Models
Type Power
[Hp/kW]
Mains Output Current
Watts
Loss
Voltage(1) Iin InCLimmax
(2)
400V 480V 400V 480V 400V 480V
0.5 / 0.37
400 V Three-phase (3/PE)
(340 … 440 V)
OR
480 V Three-phase (3/PE)
(340 … 528 V)
1.7 1.5 1.3 1.1 175 200 23
1 / 0.75 2.9 2.5 2.4 2.1 175 200 37
1.5 / 1.1 4.2 3.6 3.5 3.0 175 200 48
2 / 1.5 4.7 4.1 4.0 3.5 175 200 57
3 / 2.2 6.1 5.4 5.5 4.8 175 200 87
5 / 4.0 10.6 9.3 9.4 8.2 175 200 128
7.5 / 5.5 14.2 12.4 12.6 11.0 175 200 178
10 / 7.5 18.1 15.8 16.1 14.0 175 200 208
600VAC Models
Type Power
[Hp/kW]
Mains Output Current
Watts
Loss
Voltage(1) Iin InCLimmax
(2)
1 / 0.75
600 V Three-phase (3/PE)
(425 … 660 V)
2.0 1.7 200 37
2 / 1.5 3.2 2.7 200 51
3 / 2.2 4.4 3.9 200 68
5 / 4.0 6.8 6.1 200 101
7.5 / 5.5 10.2 9 200 148
10 / 7.5 12.4 11 200 172
(1) Frequency Range: 48 Hz … 62 Hz
(2) Current Limit (CLim) is a percentage of the output current, In. CLimmax is the maximum setting for P171.
For 480VAC models, the CLimmax value in the 480V column of the table is used when P107 is set to 1.
The CLimmax value in the 400V column is used when P107 is set to 0.
STOP!
Drive Derating
• For installations above 1000m a.m.s.l., derate In by 5% per 1000m, do not exceed
4000m a.m.s.l.
• Operation above 40°C, derate In by 2.5% per °C, do not exceed 55°C.
• Carrier Frequency (P166):
- If P166=2 (8 kHz), derate In to 92% of drive rating or do not exceed 33°C ambient
- If P166=3 (10 kHz), derate In to 84% of drive rating or do not exceed 27°C ambient
174603 - 174608,
174620 - 174621,
174631
174609 - 174614,
174622 - 174624,
174632 - 174633
174615, 174625,
174634
174616 - 174617,
174626 - 174627,
174635 - 174636
Drives must not be installed where subjected to adverse environmental conditions
such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive
vibration or excessive temperatures. Contact LEESON for more information.
8
Installation
3 Installation
3.1 Dimensions and mounting
b1
a1
a
b
c
b2
mm (in)
4 X #10
18 lb-in
4 X M5
20 Nm
( ) s1 s1
s2
s2
V0102
Type a
in (mm)
a1
in (mm)
b
in (mm)
b1
in (mm)
b2
in (mm)
c
in (mm)
s1
in (mm)
s2
in (mm)
m
lb (kg)
3.90
(99)
3.10
(79)
7.50
(190)
7.00
(178)
0.25
(6)
4.35
(110)
0.6
(15)
2.0
(50)
2.0
(0.9)
3.90
(99)
3.10
(79)
7.50
(190)
7.00
(178)
0.25
(6)
5.45
(138)
0.6
(15)
2.0
(50)
2.8
(1.3)
3.90
(99)
3.10
(79)
7.50
(190)
7.00
(178)
0.25
(6)
5.80
(147)
0.6
(15)
2.0
(50)
3.2
(1.5)
5.12
(130)
4.25
(108)
9.83
(250)
9.30
(236)
0.25
(6)
6.25
(159)
0.6
(15)
2.0
(50)
6.0
(2.0)
Warning!
174603
174604
174605
174603
174604
174605
174603
174604
174605
174607
174608
174609
174610
174611
(2/PE AC)
174607
174608
174609
174610
174611
(1/N/PE AC)
174606
(2/PE AC)
174606
(1/N/PE AC)
9
Installation
3.2 Electrical installation
3.2.1 Power Connections
DANGER!
Hazard of electrical shock! Circuit potentials are up to 600 VAC above earth ground.
Capacitors retain charge after power is removed. Disconnect power and wait at least
three minutes before servicing the drive.
STOP!
• Verify mains voltage before connecting to drive.
• Do not connect mains power to the output terminals (U,V,W)! Severe damage to the
drive will result.
• Do not cycle mains power more than once every two minutes. Damage to the drive
will result.
3.2.1.1 Mains connection to 120VAC Single-Phase Supply
PE L1 L2 N
PE L1 N
3.2.1.2 Mains connection to 240VAC Single-Phase Supply
PE L1 L2 N
PE L1 L2
PE L1 L2 N
PE L1 N
PE L1 L2 L3
PE L1 L2
PE L1 L2 L3
PE L1 N
PE L1 L2
PE L1 L2
PE L1 L2
PE L1 N
Ce manuel convient aux modèles suivants
27
Table des matières
Autres manuels Leeson Onduleur
