Lazer Safe SENTINEL PLUS Manuel utilisateur

SENTINEL PLUS

PRESS BRAKE

GUARDING SYSTEM

Operation Manual

LS-CS-M-073

27 Action Road, Malaga WA 6090, Australia

PO Box 2368, Malaga WA 6944, Australia

+61 8 9249 4388 +61 8 9249 6011 [email protected]

Sentinel Plus Press Brake Guarding System Operation Manual LS-CS-M-073

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Original Language Version: 1.04 Released: 19/07/2017

Document Status

Document Reference Code:

LS-CS-M-073

Version:

1.04

Released:

19/07/2017

Sentinel Plus Press Brake Guarding System Operation Manual LS-CS-M-073

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Original Language Version: 1.04 Released: 19/07/2017

Document Revision History

Date

Manual

Version

Software

Version

Summary of Change

21/09/2015

1.00

New Manual

14/03/2016

1.01

Added External Stop at Mute.

Added mute reset message.

Added E-Stop menu.

Added Restricted mode crawl description.

14/02/2017

1.02

Clarified the note in Special Tools.

Updated Setup-mode, all sections.

20/03/2017

1.03

Minor corrections.

Added Restricted mode in overview, mute setting and operator instruction.

Added External Device Monitors in system operation.

Added periodic alignment check.

Revised Maintenance section.

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“Lazer Safe”, “Press Control Safety System”, “PCSS”, “PCSS-A”, “LZS-LG”, “LZS-LG-HS”, “LZS-004”, “LZS-004-HS”, “LZS-

005”, “IRIS”, “IRIS Plus”, “RapidBend”, “RapidBend Plus”, “RapidBend Ultimate”, “FlexSpeed”, “FlexSpeed Plus”,

“SmartLink”, “BendShield”, “BendShield Plus”, “AutoSense”, “AutoSense Plus”, “AutoSense Ultimate”, “Sentinel”, “Sentinel

Plus”, “Defender”, “Defender Plus”, “FoldGuard”, “PressGuard”, “LazerGuard” and “LazerGuard Plus” are trademarks of

Lazer Safe Pty Ltd.

ISaGRAF is a registered trademark of ICS Triplex ISaGRAF Inc.

Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the U.S.A. and / or other

countries.

The content of this manual is supplied for informational use only, is subject to change without notice and should not be

construed as a commitment by Lazer Safe Pty Ltd. Lazer Safe Pty Ltd assumes no responsibility or liability for any errors,

inaccuracies or omissions that may appear within this publication.

any form or by any means (graphic, electronic, or mechanical including photocopying, recording, taping, or information

storage and retrieval systems) without the written permission of Lazer Safe Pty Ltd.

Lazer Safe's copyright in this document is protected by Australian copyright laws (including the Copyright Act 1948

(Commonwealth)) and by international copyright treaties.

Sentinel Plus Press Brake Guarding System Operation Manual LS-CS-M-073

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Table of Contents

1About This Manual .................................................................................................................. 8

1.1 Document Objectives..........................................................................................................8

1.2 Technical Competence Requirements...................................................................................8

1.3 Document Organisation ......................................................................................................8

1.4 Related Documentation.......................................................................................................8

1.5 Guide to Notes, Cautions and Warnings ...............................................................................9

1.6 Obtaining Technical Assistance............................................................................................9

2Critical Safety Information ................................................................................................... 10

2.1 Proper Use of the Sentinel Plus Guarding System ...............................................................10

2.2 Special Warnings ..............................................................................................................10

2.3 Regulatory Requirements for Use ......................................................................................11

2.3.1 Requirements for Factory-Fitted Systems-Within the European Union ....................11

2.3.2 Requirements for Factory-Fitted Systems-Outside the European Union ..................11

2.3.3 Requirements for Retrofitted Systems-All Locations ..............................................11

2.3.4 Equipment Alterations ........................................................................................11

3System Overview .................................................................................................................. 12

3.1 Key Benefits.....................................................................................................................12

3.2 System Components .........................................................................................................13

3.3 Optical Protection Overview ..............................................................................................13

3.3.1 Laser Classification and Warnings........................................................................14

3.3.2 LZS-005-R Block Laser........................................................................................14

3.3.3 Setup ................................................................................................................15

3.3.4 Mute Point .........................................................................................................15

3.4 Normal Mode ...................................................................................................................15

3.4.1 Obstruction Detection –From a Stationary Position ..............................................16

3.4.2 Obstruction Detection –When Tools are Closing ..................................................16

3.5 Tray/Box Modes ...............................................................................................................16

3.5.1 Tray Mode - From a Stationary Position ...............................................................17

3.5.2 Tray Mode - When the Tools are Closing..............................................................17

3.5.3 Tray 2 Mode ......................................................................................................17

3.6 Back Gauge Mode.............................................................................................................18

3.7 Field Muted Mode .............................................................................................................18

3.8 Stop at Mute Mode ...........................................................................................................18

3.9 Special Guarding Modes ....................................................................................................19

3.9.1 Special Tools Mode.............................................................................................19

3.9.2 Thermal Compensation Mode ..............................................................................20

3.10 Tool Set-up Mode (optional)..............................................................................................21

3.11 Light Curtain Mode (optional) ............................................................................................22

3.12 Mute Mode –Restricted (optional) .....................................................................................22

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3.13 Tool Change.....................................................................................................................22

3.14 Closed Loop Design ..........................................................................................................23

4LZS-005-R Operation ............................................................................................................ 24

4.1 Alignment Procedure ........................................................................................................24

4.2 Tool Change.....................................................................................................................26

4.3 Alignment After Tool Change.............................................................................................26

4.4 Periodic Alignment Check ..................................................................................................27

5The Sentinel Plus User Interface Panel ................................................................................ 28

5.1 User Interface Overview ...................................................................................................28

5.2 Error Reset Indicator and Reset Button ..............................................................................29

5.3 Optional Indicators ...........................................................................................................29

5.4 The Main Screen ..............................................................................................................29

5.4.1 Status and Action Windows.................................................................................30

5.4.2 Main Screen Button Labels..................................................................................30

5.4.3 Sensor Window ..................................................................................................31

5.5 Mode Select Screen ..........................................................................................................31

5.6 Menu Screen ....................................................................................................................32

5.6.1 User Guides .......................................................................................................33

5.7 Info Screen ......................................................................................................................34

5.7.1 System Information ............................................................................................34

5.7.2 Machine Information ..........................................................................................35

6System Operation.................................................................................................................. 36

6.1 Power-up .........................................................................................................................36

6.2 Start-up Test....................................................................................................................36

6.3 Setting the Mute Point ......................................................................................................38

6.3.1 Setting the Mute Point in Restricted Mode............................................................40

6.4 Resetting the Mute Point...................................................................................................40

6.5 Selecting Tray/Box Modes .................................................................................................40

6.6 Selecting Field Muted Mode...............................................................................................41

6.6.1 Exiting Field Muted Mode ....................................................................................43

6.7 Selecting Stop at Mute Mode.............................................................................................43

6.7.1 Exiting Stop at Mute Mode ..................................................................................44

6.8 External Stop at Mute Mode Input .....................................................................................44

6.9 Selecting Back Gauge Mode ..............................................................................................44

6.9.1 Exiting Back Gauge Mode ...................................................................................44

6.10 Tool Set-up Mode (optional)..............................................................................................44

6.10.1 Exiting Tool Setup Mode .....................................................................................45

6.11 Emergency Stop Operation................................................................................................46

6.12 External Device Monitor (EDM)..........................................................................................46

7Light Curtain Mode (Optional) .............................................................................................. 47

7.1 Selecting Light Curtain Mode .............................................................................................47

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7.2 Setting the Mute Point ......................................................................................................49

7.3 Operating in Light Curtain Mode ........................................................................................49

7.4 Resetting the Mute Point...................................................................................................49

7.5 Exiting Light Curtain Mode ................................................................................................49

8User and Supervisor Menus .................................................................................................. 50

8.1.1 Selecting Menu Parameters.................................................................................51

8.1.2 Setting Option Parameters ..................................................................................52

8.1.3 Setting Numeric Parameters................................................................................52

8.2 User Menu .......................................................................................................................53

8.2.1 Parameter 0 –Buzzer On/Off ..............................................................................53

8.2.2 Parameter 1–Special Tools Mode........................................................................53

8.2.3 Parameter 2 –Thermal Compensation Mode ........................................................53

8.3 Supervisor Menu ..............................................................................................................54

8.3.1 Parameter 0 –Supervisor Access Code ................................................................54

8.3.2 Parameter 1 –Field Muted Button Functionality ...................................................55

8.3.3 Parameter 2 –Mute Stop Button Functionality......................................................55

8.3.4 Parameter 3 –Mute Off-Set Distance...................................................................55

8.3.5 Parameter 4 –Language.....................................................................................56

8.3.6 Parameter 5 –Guard Type Selection....................................................................56

9Operator Instruction and Demonstration ............................................................................. 57

9.1 Equipment Identification ...................................................................................................57

9.2 Starting the System ..........................................................................................................57

9.3 Mute Point Setting ............................................................................................................57

9.4 Operation in Normal Mode ................................................................................................58

9.5 Tray / Tray 2 / Back Gauge mode......................................................................................58

9.6 Field Muted Mode .............................................................................................................58

9.7 Stop at Mute Mode ...........................................................................................................58

9.8 Setting the Laser Position..................................................................................................59

9.9 Back Gauge Interference ..................................................................................................59

9.10 Running the System .........................................................................................................59

9.11 Dual Guarding Option –Light Curtain (if installed) ..............................................................59

9.12 Special Tools Mode ...........................................................................................................60

9.13 Thermal Compensation Mode ............................................................................................60

9.14 Tool Set-up Mode Option ..................................................................................................60

9.15 Up-Acting Option (if installed) ...........................................................................................60

9.16 Restricted Mode (if installed).............................................................................................60

9.17 Customer Sign Off –Training Completed ...........................................................................61

10 Maintenance.......................................................................................................................... 62

10.1 Transmitter & Receiver .....................................................................................................62

10.2 Vertical Bracket ................................................................................................................62

11 Glossary of Terms ................................................................................................................. 63

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1About This Manual

This section contains information about this manual. It contains the following sections:

•Document Objectives.

•Technical Competence Requirements.

•Document Organisation.

•Related Documentation.

•Guides to Notes, Cautions and Warnings.

•Obtaining Technical Assistance.

1.1 Document Objectives

This manual provides information about the operation of the Lazer Safe Sentinel Plus Press

Brake Guarding System.

1.2 Technical Competence Requirements

All operators of the Sentinel Plus Press Brake Guarding System should be trained in its

use, and the press brake upon which it is installed in a manner that complies with

established safety practices.

1.3 Document Organisation

This manual is organised into the following chapters:

1. About This Manual.

2. Critical Safety Information.

3. System Overview.

4. LZS-005-R Operation.

5. The Sentinel Plus User Interface Panel.

6. System Operation.

7. Light Curtain Mode (Optional).

8. User and Supervisor Menus.

9. Operator Instruction and Demonstration.

10. Maintenance.

11. Glossary of Terms.

1.4 Related Documentation

This manual (Sentinel Plus Press Brake Guarding System Operation Manual) should be

used in conjunction with the following documents:

•Lazer Safe Sentinel Plus Press Brake Guarding System Installation Manual (LS-CS-

M-074).

•Lazer Safe Block Laser Alignment Guide (LS-CS-M-025 Rev 2.0).

•Lazer Safe Laser Distortion Causes and Solutions Manual (LS-CS-M-057).

•Safety of Machine Tools –Hydraulic Press Brakes EN12622:2009.

•Safety Requirements for Power Press Brakes ANSI B11.3 –2012.

•Code for Power Press Operation: Health, safety and safeguarding requirements

CSA Z142-10.

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•The operation manual for your press brake.

•The operation manual for your light curtains (optional).

1.5 Guide to Notes, Cautions and Warnings

Note:

This symbol indicates helpful information that helps you make better use of your

Lazer Safe product.

Caution:

This symbol alerts you to situations that could result in equipment damage.

Warning:

This symbol indicates danger. You are in a situation that could cause bodily

injury. Before you work on any equipment, be aware of the hazards involved with

electrical circuitry and be familiar with standard practices for preventing accidents.

To see translations of the warnings that appear in this publication, refer to the

translated safety warnings that accompanied this device.

1.6 Obtaining Technical Assistance

For technical support with the Sentinel Plus Press Brake Guarding System contact your

supplier or email customerserv[email protected]m detailing your specific requirement.

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