LaserLine Flatwork Ironer Series Manuel utilisateur
GL16
Gas Heated
Flatwork Ironer
INSTRUCTION MANUAL
Chicago Dryer Company
Technical Manual #3011-079a
Chicago Dryer Company, 2200 N. Pulaski, Chicago, Illinois 60639
Telephone: 773-235-4430 Fax: 773-235-4439
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TABLE OF CONTENTS
CHAPTER 1 - INTRODUCTION
1.1 Warranty ................................................................................................. 1-1
1.2 Scope of Manual ..................................................................................... 1-2
1.3 Safety ..................................................................................................... 1-3
Safe Work Habits.................................................................................... 1-3
Safety Features ...................................................................................... 1-4
CHAPTER 2 - INSTALLATION
2.1 Site and Utility Requirements .................................................................. 2-1
2.2 Installation Procedures ............................................................................ 2-2
Inspection ............................................................................................... 2-2
Uncrating ................................................................................................ 2-3
Check The Heat Shield Inside The Ironing Cylinder.................................. 2-4
UV Flame Scanner Installation................................................................. 2-4
Flame Safeguard Check ......................................................................... 2-5
Exhaust Blower Installation ...................................................................... 2-6
Electrical Connection .............................................................................. 2-7
Gas Connection .....................................................................................2-11
Receiving Shelf Set-Up ......................................................................... 2-14
Final Protective Wrapper Removal ........................................................ 2-14
2.3 Pre-Operational Checkout..................................................................... 2-15
Security of Hardware............................................................................. 2-15
Electrical Connection Checkout ............................................................ 2-16
Control Function Checkout .................................................................... 2-19
Gas Connection Checkout .................................................................... 2-21
Checkout Completion ........................................................................... 2-26
2.4 First Month Maintenance ....................................................................... 2-26
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CHAPTER 3 - OPERATING GUIDELINES
3.1 Safety Features ...................................................................................... 3-2
Main Disconnect Switch .......................................................................... 3-2
Safety Stop Buttons ................................................................................ 3-2
Safety Guards ......................................................................................... 3-2
Safety Interlock Switches......................................................................... 3-3
Safety Labels .......................................................................................... 3-3
3.2 Operating Controls .................................................................................. 3-4
Right End Frame Controls ....................................................................... 3-4
Left End Frame Controls ......................................................................... 3-5
3.3 Daily Operating Procedures .................................................................... 3-7
Start-Up .................................................................................................. 3-7
Waxing ................................................................................................... 3-8
Flatwork Handling ................................................................................... 3-9
Clearing a Jam Safely ............................................................................. 3-9
Shut-Down ............................................................................................ 3-10
3.4 Operating Techniques ........................................................................... 3-10
Conditioning Flatwork Before Ironing ..................................................... 3-10
Unit Settings ......................................................................................... 3-12
Processing Standards .......................................................................... 3-12
CHAPTER 4 - PREVENTIVE MAINTENANCE
4.1 Daily PM ................................................................................................. 4-2
General Cleanliness ................................................................................ 4-2
Clean Combustion Blower Air Filter ........................................................ 4-2
Check Guide Tapes ................................................................................ 4-3
Check Red STOP Buttons and Red Safety Finger Guard ........................ 4-3
Wax Ironing Section ................................................................................ 4-3
4.2 Weekly PM ............................................................................................. 4-4
Check Ribbon Condition ......................................................................... 4-4
Check Drive Belt (Type R Unit) ................................................................ 4-4
Check Compression Roll Cover .............................................................. 4-5
Clean Behind Service Panels.................................................................. 4-5
Check Ironing Cylinder ............................................................................ 4-5
Grease “Weekly” Bearings ...................................................................... 4-6
Oil Roll Bearing Pivots ............................................................................ 4-7
Clean Heat Shield Inside Ironing Cylinder ................................................ 4-8
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Check/Clean Inverter ............................................................................... 4-9
Check/Clean Motors ............................................................................... 4-9
Check/Clean Sail Switch and Exhaust Blower Wheel ............................ 4-10
Check/Clean Combustion Blower Wheel ................................................4-11
4.3 Monthly PM ........................................................................................... 4-12
Grease Bearings .................................................................................. 4-12
Check Setscrews .................................................................................. 4-12
Clean Touchless Temperature Sensors and UV Flame Scanners........... 4-13
Oil Drive Chain...................................................................................... 4-14
Check Compression Roll Pressure ....................................................... 4-14
4.4 Semi-Annual PM ................................................................................... 4-15
Check/Clean Gas Regulator Vent .......................................................... 4-15
Check Gas Pressure............................................................................. 4-15
Change Oil in Gear Reduction Units ...................................................... 4-15
Check/Clean Spark Plug and
Pilot Assembly ...................................................................................... 4-16
Check Mechanical/Electrical Connections ............................................. 4-17
CHAPTER 5 - OPERATING PRINCIPLES
5.1 Electrical System .................................................................................... 5-1
Main Electrical Box ................................................................................. 5-2
Right End Frame..................................................................................... 5-4
5.2 Mechanical System ................................................................................. 5-5
Right End Frame..................................................................................... 5-5
Ironing Section ........................................................................................ 5-6
5.3 Exhaust System ...................................................................................... 5-7
Exhaust Blower ....................................................................................... 5-7
Sail Switch .............................................................................................. 5-7
5.4 Heating System ...................................................................................... 5-7
Safety Interlock Circuit............................................................................. 5-7
Burner System ........................................................................................ 5-8
Flame Safeguard .................................................................................. 5-10
Temperature Control.............................................................................. 5-12
Touchless Temperature Sensors and UV Flame Scanners ..................... 5-13
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5.5 Sequence of Operation ......................................................................... 5-14
Stand-By Stage .................................................................................... 5-14
Mechanical Start-Up Stage ................................................................... 5-14
Heating System Normal Operation Stage .............................................. 5-15
Heating System Fail-Safe Protection Stage .......................................... 5-17
CHAPTER 6 - TROUBLESHOOTING
Troubleshooting Symptoms ................................................................................ 6-2
6.1 Start-Up .................................................................................................. 6-4
6.2 Speed Control ........................................................................................ 6-7
6.3 Ironing Quality ......................................................................................... 6-8
6.4 Mechanical System ................................................................................6-11
6.5 Exhaust System .................................................................................... 6-12
6.6 Heating System .................................................................................... 6-13
CHAPTER 7 - REPAIR
7.1 Safety Considerations............................................................................. 7-1
7.2 Parts Availability ..................................................................................... 7-2
7.3 Feed Section .......................................................................................... 7-3
Feed Ribbon Tension Adjustment ............................................................ 7-3
Feed Ribbon Replacement ..................................................................... 7-4
Feed Ribbon Drive Roll Friction Material Replacement ........................... 7-6
Doffer Roll Cover Replacement ............................................................... 7-7
Guide Tape Replacement ........................................................................ 7-9
Feed Table Alignment and Positioning .................................................. 7-10
7.4 Return Section ...................................................................................... 7-12
Return Ribbon Tension Adjustment ........................................................ 7-12
Return Ribbon Replacement ................................................................. 7-13
Return Ribbon Drive Roll Friction Material Replacement........................ 7-15
7.5 Delivery Section—Type R Unit............................................................... 7-17
Delivery Ribbon Tension Adjustment ...................................................... 7-17
Delivery Ribbon Replacement ............................................................... 7-18
Delivery Section Drive Belt Tension Adjustment ..................................... 7-20
Delivery Ribbons Drive Roll Tracking Tape Replacement ....................... 7-20
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7.6 Compression Roll ................................................................................. 7-22
Compression Roll Pressure Check ....................................................... 7-22
Compression Roll Pressure Adjustment ................................................ 7-23
Compression Roll Cover Replacement.................................................. 7-24
7.7 Drive Chain ........................................................................................... 7-28
7.8 Machine Speed Sensor ........................................................................ 7-29
7.9 Ironing Cylinder ..................................................................................... 7-30
Mechanical Cleaning of the Ironing Cylinder .......................................... 7-30
Ironing Cylinder Hardened Ring Replacement ....................................... 7-31
7.10 Burner System ...................................................................................... 7-33
Pilot Air and Gas Adjustment................................................................. 7-33
Gas/Air Mixer Adjustment...................................................................... 7-35
Gas/Air Mixer Cleaning ......................................................................... 7-36
Heat Shield Detachment From Burner Assembly ................................... 7-36
Replacing Heat Shield .......................................................................... 7-37
Heat Shield Attachment To Burner Assembly ......................................... 7-37
Burner Removal ................................................................................... 7-38
Burner Tip Maintenance ........................................................................ 7-41
Burner Installation .................................................................................. 7-41
Temperature Control Replacement ........................................................ 7-42
Touchless Temperature Sensor Replacement ........................................ 7-42
UV Flame Scanner Replacement .......................................................... 7-43
UV Flame Scanner Alignment Adjustment ............................................. 7-44
PARTS LIST
SCHEMATICS
APPENDIX
Skyline S1-S20 Installation
Temperature Controls 3023-095b
Chicago Dryer Company 1
F. Y. I. Service Bulletin
Non-Interchangeable Temperature
Controllers and High Limit Circuit Boards
In an ongoing effort to provide you with the most complete and up-to-date information, we are including
this additional information on your machine which may differ from the manual. Please read this bulletin
carefully. It contains current and updated information specific to your unit.
Any questions you may have regarding the information in this bulletin should be directed to your local
authorized CHICAGO®distributor or the Chicago Dryer Company Service Department at:
*Chicago Dryer Company ((773)235-4430
2200 North Pulaski Fax (773)235-4439
Chicago,Illinois60639
Purpose
The purpose of this bulletin is to make sure that
you do not accidentally interchange temperature
controllers or high limit circuit cards, which are
used with different sensors.
Description
Thesetemperaturecontrollersandhighlimitcircuit
boardsarenot universally interchangeable. Make
sure that you check the part numbers
carefully. The controllers and high limit circuit
boards look the same but are used with different
sensors. The controllers cannot be
reprogrammed on site.
1. Controller Part No. 4202-310 is used only
on ironers with touchless (Eagle Eye, no
contact) sensors, Type K thermocouple wire,
and Z058 High Limit Circuit Board, Part
No. 4206-520.
2. Controller Part No. 4202-300 is used only
on ironers with contact shoe sensors, Type J
thermocouple wire, and Z024 High Limit
Circuit Board Part No.4206-500.
High Limit Circuit Board
Temperature Controller
LATEST HI-LYFE RIBBON PART NUMBERS
Model Ribbon Ribbon Size Part Number
*Breeze Return 6" x 80+" 1002-509
*Champ Return 6" x 56+" 1002-505
Classic Return 6" x 150-1/2+" 1002-526
*Comet, Sprint Return 6" x 65+" 1002-506
*Comet Executive Return 6" x 84+" 1002-510
Imperial 224 Upper Return 6" x 102+" 1002-502
Lower Return 6" x 144+" 1002-522
Imperial 232 Upper Return 6" x 153+" 1002-527
Lower Return 6" x 196+" 1002-548
Imperial 32 Return 6" x 162+" 1002-531
Imperial 36 Return 6" x 156+" 1002-529
Imperial 48 Return 6" x 250+" 1002-576
*Model 11 Return 6" x 72+" 1002-507
*Model 13 Return 6" x 80+" 1002-508
*Model 14 and Tandem Return 6" x 84+" 1002-511
*Model 16 Return 6" x 102+" 1002-502
*Model 18 and Tandem Return 6" x 108+" 1002-514
*Model 20 and Tandem Return 6" x 124+" 1002-517
*Model 24 Return 6" x 144+" 1002-522
*Titan Return 6" x 162-1/2+" 1002-518
Tri-Star 24 Return 6" x 144+" 1002-522
Tri-Star 28 Return 6" x 150-1/2+" 1002-526
Tri-Star 32 Return 6" x 162+" 1002-531
*Twin Upper Return 6" x 110+" 1002-515
Lower Return 6" x 144+" 1002-522
*Twin (pre-1990) Upper Return 6" x 115+" 1002-516
Lower Return 6" x 144+" 1002-522
* Available as Replacement Ribbons
3023-135e HI-LYFE Extended Wear Ribbons
2 Chicago Dryer Company
Ce manuel convient aux modèles suivants
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