Kurt D40 AngLock Mode d’emploi
D40 AngLock®Vise
Base Assembly
Operating Instructions Manual
Manual de instrucciones de operación
ENGLISH ESPAÑOL
2ENGLISH |
Table of Contents
Introduction .................................................................................................................3
Setup Instructions......................................................................................................4
Operating Instructions .........................................................................................5-6
D40 Parts List ...............................................................................................................7
D40 Mechanical Drawing ....................................................................................8-9
Maintenance Schedule....................................................................................10-12
Troubleshooting Tips ............................................................................................. 13
Vise Data
Use this to ll out information about your vise for quick reference.
Purchase Date: _______ -_______-_______
Purchase Order: _______________________
Purchased From: _______________________
Delivery Date: _______________________
Serial No.: _______________________
Note:
Make sure to register your warranty online at kurtworkholding.com
Table of Contents
3| ENLGISH
Introduction
Thank you for purchasing a Kurt vise. You have just purchased one of
the best machine vises in the industry. The outstanding accuracy of this
product is second to none. Backed by a lifetime limited warranty, this
product will last many years when used and maintained properly.
The original Kurt AngLock Vises are designed for precision clamping
on a machine table. They can be used for, but not limited to operations
like precision boring, drilling, tapping, and nishing.
Introduction
Induces 1/2 pound of force in this direction.
Spherical segment
(hardened) produces
“all directional”
alignment.
Each pound of force in this direction.
4ENGLISH |
Set-up Instructions
Now that you have your new Kurt HD-Series Vise, it’s time to set-up
and begin using it. You will see that your new vise comes with a Kurt
swivel handle and instruction manual in the shipping carton. The
handle is specically designed to provide maximum torque to your
vise. Your vise should be mounted to a clean, at surface. The surface
and the vise must be free of any chips, dirt or debris of any kind. The
mounting surface can be honed if necessary. Clean the bottom of the
vise with solvent or other cleaner if needed.
To minimize vise bed deection, clamp your Kurt vise to your machine
table, pallet, or sub-plate using the built-in clamping slots provided.
Additional clamping can be used, but may not be necessary. Please
be sure to exercise good judgment when securing your vise to the
mounting surface. Be sure your vise is secured and will not move when
applying the machine pressure.
Manual Vise Clamping Force
Torque Ft.-Lbs. D40
10 1653
20 2923
30 4103
40 5241
50 6513
60 7807
Set-Up Instructions
5| ENLGISH
Operating Instructions
For proper vise operation insert the handle on to the hex end of the
vise. Rotate clockwise to clamp and counterclockwise to unclamp your
vise. This handle, combined with the correct amount of torque will
provide you with all the clamping force you will need to machine your
parts. DO NOT use any other type of pressure to open or close your
vise.
The uses of handle extensions, air impact wrenches, breaker
bars or hammer strikes are not recommended and will void the
warranty if used. This will also cause damage to the thrust bearing
and screw threads. If you need more clamping force you may require a
larger vise.
To properly clamp a part in your Kurt vise you should place the part in
the center of the jaws resting on the ways of the vise. Clamping only
on one side or above the movable and stationary jaws can result in jaw
lift or loss of accuracy. (See Fig. 1 on next page)
If one-sided clamping is necessary you MUST use a dummy part on
the other side. When using parallels or step jaws you must select a size
that keeps the bottom of the clamped part at or below the top of the
movable and stationary jaws. Always use jaw plates for clamping. If jaw
plates are not used damage to the mounting surface of the movable
and stationary jaw will occur. This will result in reduced clamping
accuracy and repeatability.
Operating Instructions
6ENGLISH |
Fig.1
Sketch #2A
Incorrect part
clamping.
Vise width
centerline
Sketch #2B
Correct part
clamping.
Sketch #2C
Correct part
clamping.
Sketch #2D
Correct part
clamping.
Non-
machined
spacer
Operating Instructions
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D40 Parts List
D40 Parts List
ITEM# PART# DESCRIPTION QTY.
1 D40-1 BODY 1
2 D40-6A STATIONARY JAW 1
3 00-1362 SCREW,SHCS,3/8-16 X 2-1/4 2
4 D40-7 JAW PLATE, PURCHASED. 2
5 00-1353 SCREW,SHCS,3/8-16 X 7/8 4
6 D40-12A CAP, PLASTIC YELLOW 1
7 D40-3 NUT 1
9 07-0230 SCREW,DRIVE,#2 X .25 2
10 D40-9 SEGMENT, 1
11 D40-2 MOVABLE JAW 1
12 01-3908 SCREW,SHSS,3/8-16 X 7/8 1
13 D40-42 WASHER, THRUST BEARING, 3
14 D40-41 THRUST BEARING 1
15 D40-217A SPIRAL RETAINING RING 1
16 D40-5A SCREW 1
17 D40I-10-SA HANDLE ASS'Y 1
18 D40-68 O-RING, BUNA N, #024 1
8ENGLISH | D40 Mechanical Drawing
D40 Drawing
9| ENLGISH
Maintenance Schedule
Maintenance Schedule
It is very important to perform regularly maintenance on your Kurt vise
to assure proper operation. Improper maintenance will result in poor
vise performance and may void your warranty.
Daily / Weekly
1. Remove chips from surface of vise.
2. Visually inspect for chips, seals for damage and cleanliness.
3. Visually inspect for chip entrapments and remove when necessary.
4. Air-dry and apply rust inhibiting oil to the machined surface of the
vise.
Monthly
1. Open the vise to the maximum opening.
2. In the back of the movable jaw (handle end, center hole) loosen
the socket head set screw (approx. 6 turns) With the hex key (Allen
wrench) in the set-screw socket lift up and forward to pivot the Jaw
o of the vise bed.
3. Slide the Jaw slightly toward the stationary jaw and lift up to
remove the jaw from the“hook” of the nut. Note: A spherical
segment (shaped as ½ of a steel ball) is inside the cavity of the
movable jaw and may fall out as the jaw is removed. Take care not
to lose or misplace the spherical segment.
4. Turn the movable jaw over and clean the inside cavity. Also clean
the spherical segment.
5. Remove chips, clean and apply a light coat of machine oil to the
machined surface of the following items:
a. Nut & Screw assembly (clean exposed threads on the screw
b. Bed of vise (top of“rails”)
c. Inside of the vise between the center ways.
6. To re-assemble the movable jaw, apply a “glob”of grease to the
under side of the movable jaw in the pocket. Place the spherical
segment in the mating pocket and push into the grease. The
grease will hold the segment in place when the jaw is turned over
to replace.
7. Tip the jaw so the front of the jaw (the side with the jaw plate) is on
the vise bed. Lower the jaw on to the bed so that the segment
contact the hook part of the nut and rest the jaw on to the vise
bed.
10 ENGLISH | Maintenance Schedule
8. Tighten the setscrew to rmly contact the nut.
9. Your vise is now ready for use. Open and close your vise to
check for proper operation. Center the part to be clamped in
the vise and close. Your parts should be centered from side to
side to insure proper clamping. (See Fig. 2 below)
Fig.2
Stationary Jaw
Segment (Half Moon)
Socket Head Set Screw
Screw Screw brush seals
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