KUDOS UB-412 Manuel
O
RIGINAL
S
AFE
O
PERATION
& M
AINTENANCE
I
NSTRUCTIONS
MUST
BE
FOLLOWED
KuDos Hydraulic Crimper Tools are carefully inspected for quality and
tested for safety. We meet ISO 9001:2015, ISO 14001:2015, IECQ QC
080001, OHSAS 18001:2007 & UVDB.
KUDOS INDUSTRIAL INC. LLC
Hydraulic Crimper Tools
UB-412
SAFE OPERATION & MAINTENANCE INSTRUCTIONS
ATTENTION!
ORIGINAL INSTRUCTIONS
www.ptr.co.th
Safety Warnings
Carefully read ALL warnings before operating this tool:
2 KuDos Industrial Inc. LLC
Hydraulic Crimper Tools
DO NOT attempt to disassemble or repair this
product. Doing so will violate the terms of the
warranty.
This product is NOT an insulator. Use
protective equipment when working near
power lines.
WARNING:
DO NOT use this tool on glass, plastic, wood or
any other materials which could shatter. Do not
exceed equipment ratings.
Always wear safety goggles when operating
this product. Projectiles or hydraulic fluid
under pressure can cause serious injuries.
Read all instructions and warnings carefully.
Follow all safety precautions to avoid injury or
damage to property.
ATTENTION!!
Only crimp terminals and sleeves that fit the
tool specifications. DO NOT attempt to crimp
oversized fittings
www.ptr.co.th
KuDos Industrial Inc. LLC 3
Table of Contents
Hydraulic Crimper Tools
Thank you for using KuDos® products. This manual must be read
carefully prior to operating this product. Special attention
should be paid to the section ‘Safety Instructions’.
Damages and injuries caused by improper use of this product
are NOT included in our warranty. We would like to remind you
to work safely and to keep this manual on hand.
Safety Warnings
......................................................... 2
Table of Contents
....................................................... 3
Safety Instructions
..................................................... 4
Product Description
.................................................. 5
Operating Instructions
.............................................. 6
Die Sets
...................................................................... 8
Compression Diagrams
............................................. 9
Hydraulic Fluid Maintenance
.................................... 10
Maintenance
.............................................................. 11
Troubleshooting
........................................................ 12
Limited Lifetime Warranty
........................................ 13
Parts Guide
................................................................. 14
Part List
...................................................................... 15
www.ptr.co.th
4 KuDos Industrial Inc. LLC
Safety Instructions
Follow ALL instructions to ensure safety:
W
ORK
A
REA
S
AFETY
1. Keep the area around the equipment
clean and free of obstructions
2. Bystanders should stay clear of the
work area to ensure safety
P
ERSONAL
S
AFETY
1. Stay alert while using this hydraulic
equipment to prevent serious injury.
Do not use under the influence of
drugs, alcohol or medicine.
2. Do not wear loose hair or clothes
that may get caught while the
equipment is in operation.
3. To reduce the risk of injury,
wear nonconductive gloves and
nonskid safety-shoes. Always
wear protective eyewear.
4. Work safely. Maintain your balance
and do not reach while operating
hydraulic tools.
T
OOL
U
SE
AND
C
ARE
1. Do not use this tool if there are
any abnormalities or damage to
any of its components.
2. Keep out of the reach of children.
All users should be familiar with
its use before operating.
3. Inspect the tool before and after
every use. Do not use this tool if it
is damaged in any way.
4. Personal injury can be caused by
operating damaged or poorly
maintained tools. Check for loose
parts before use.
5. Use only Kudos recommended
accessories with this tool.
6. Do not use this tool in wet conditions.
Store this tool in a dry place.
S
ERVICE
1. This tool must be repaired by
qualified technicians. Do not
attempt to disassemble or repair
this tool yourself.
2. When having the tool serviced,
always use identical Kudos
replacement parts.
Hydraulic Crimper Tools
www.ptr.co.th
Product Description
S
PECIFICATIONS
:
Hydraulic Crimper Tools
KuDos Industrial Inc. LLC 5
C
APACITY
:
F
EATURES
:
• Dimensions: 590 × 150 × 70mm
•Weight:6.5kgs
• Oil required: 147cc(cm3)
• Max. pressure: 700 bar(10,000psi)
• Max. output: 11.6 tons (114 kN)
• C-head opening: 40mm
• Max. compression: 32mm copper lugs
• Accepts all dies used by Alcoa, Burndy, T&B, Klauke,
Cembre and Blackburn 12-ton compressors
• Die sizes available: CU 16/25/35/50/70/95/120/150/185/
240/300/400
• 180° rotating tool head
• Adjustable pressure relief valve for overload protection
• Two-stage system with automatic low/high-pressure
conversion for rapid/slow advance
• Durable, lightweight fiberglass handles
• Accessories: KuDos plastic tool case
•Diesetsnotincluded
www.ptr.co.th
6 KuDos Industrial Inc. LLC
Hydraulic Crimper Tools
Operating Instructions
BEFORE USE, DON’T FORGET TO…..
• Make sure all parts of the product are clean and rustless, and that
no loose parts exist.
• Check that no leakage occurs while the tool is resting or while the
product is tested without cables.
1. To start, rotate the moving handle clockwise
and bring the tool handles together.This
willdepress the release valve stem to fully retract
the piston.
2. Place the upper die by pulling up the spring pin
and pushing the die into the opening of the die
seat along the groove.
3. To place the lower die, push down the die
release button on the piston and slide the die onto
the die seat along its groove.
4. Position the cable and fitting into the C-head
opening. Pump the moving handle back and forth
to advance the piston.
5. Press the cable and fitting into the center of the
upper die as the piston advances. Off-centered
crimping may damage or deform the tool head.
www.ptr.co.th
Hydraulic Crimper Tools
KuDos Industrial Inc. LLC 7
A
FTER
USE
,
DON
’
T
FORGET
TO
...
• Clean the product and check to ensure that all pieces are in
working condition.
• Apply rust preventive oil to the product and blades before
returning it to the carrying case.
6. The rapid motion of the piston with low hydraulic pressure will
convert to a slow motion with high pressure once the upper
and lower dies press together.
7. The operation will be complete when the hydraulic pressure
reaches 700 bar and the relief valve activates. There is an
audible click as the pressure is relieved.
8. Turn the moving handle clockwise and press the handles
together to return the piston to start position.
9. Follow connector specifications to apply the right number of
crimps. See the diagrams on page 9 for the crimping sequence.
www.ptr.co.th
**IMPORTANT**
**Under any operation, the piston MUST BE FULLY RETRACTED
to keep the tool in good condition.
**Do not test the crimper without dies to avoid damage C-Head
8 KuDos Industrial Inc. LLC
Hydraulic Crimper Tools
1) Hex Dies For Copper Lugs
Die Sets
2) Hex Dies for Solderless Terminals
www.ptr.co.th
KuDos Industrial Inc. LLC 9
Hydraulic Crimper Tools
Compression Diagrams
1)SLEEVE FITTINGS
Direction of Compression:
Single-sided/Outward
2)TERMINAL FITTINGS
Direction of Compression:
Outward
www.ptr.co.th
ATTENTION:
•Use only new SHELL T15/T32 hydraulic fluid or
equivalent.
•The hydraulic fluid must be changed every 24 months.
•Using the incorrect type of oil will damage the seals in
the pump and cause the pump to malfunction.
Hydraulic Fluid
Maintenance
Hydraulic Crimper Tools
1)REMOVING AIR FROM SYSTEM:
1.Position the tool upside-down in a vice with the pump handle in the open
position.
2.Unscrew the main handle from the body,then remove the reservoir bung/
cap.
3.Pump the moving handle a few times to advance the ram.
4.Press the release lever to release the pressure in the hydraulic circuit until
the ram is fully retracted and the oil has returned completely into the
reservoir.
5.Repeat the process several times to assure that all air bubbles are ejected.
6.Close the rubber reservoir and insert the filler cap,then reassenble the
Restore piston action by following the steps below:
2)REFILLING THE OIL RESERVOIR:
1.Check the oil reservoir every six months and make sure the reservoir
is full.
2. To refill the oil reservoir, follow the steps above to
disassemble the tool.
3.Do not use restored, used oil, or mix different kinds of oil.
10 KuDos Industrial Inc. LLC
www.ptr.co.th
Autres manuels pour UB-412
1
Table des matières
Autres manuels KUDOS Outils de sertissage
Manuels Outils de sertissage populaires d'autres marques
Milwaukee
Milwaukee M18 Manuel utilisateur
HOGERT
HOGERT HT1P169 Manuel utilisateur
Textron
Textron ESG105L Manuel utilisateur
Tyco Electronics
Tyco Electronics 90035-3 Manuel utilisateur
Emerson
Emerson Klauke ES 20RMCCFB Manuel utilisateur
Continental Refrigerator
Continental Refrigerator PC150HD Manuel utilisateur