KRS 02THIL15 Manuel utilisateur
Roof Racks
Page 1 of 4
Installation Guide
P#: 02THIL15
Toyota Hilux - 2 Bar
Ed. 2, 22-02-2018
Check List
Check the product part number on the Installation Guide matches the product
supplied.
Check that all parts listed in the Installation Guide are present in the kit.
Do you have all of the required tools for installation including appropriate eye and
hearing protection (PPE)?
Always check for wiring looms and cables before drilling the vehicle.
QTY
8
M8 x 30 Bolt
QTY
18
4.8mm x
12.8mm Rivets
QTY
4
Vehicle Track
Bracket
QTY
2
Roof Rack Bars
QTY
4
Roof Rack Feet
QTY
8
M6 Spring
Washer
QTY
8
M6 Washer
QTY
8
M6 x 35 Bolt
QTY
8
M8 Spring
Washer
QTY
8
M8 Washer
QTY
4
End Cap
QTY
4
End Cap Screw
QTY
8
Rack Mount
Caps
QTY
4
Rubber Pad
Roof Racks - Hilux Page 2 of 4
Installation Guide
Ed. 2, 22-02-2018
1 . 3 .
2 . 4 .
180mm 180mm
Front
230mm 230mm
Rear
1400mm
280mm
180mm
Front -Drivers Side
700
NO DRILL
ZONE
260
370mm
^Measure from the windscreen edge and mark where to cut rubber
strip.
^Lift rubber strip away from car (it is held on with double sided
tape) and cut.
^WARNING : Beware of the AIR-BAG Canister Zone, This is a NO
DRILL ZONE.
^Place bracket in channel, position to the specified measurements
and mark the holes. Using a drill bit and drill stop specified
carefully drill the holes. Note: A drill stop must be used.
Allan Key Blade/Scissors
Masking Tape Silicone Sealant
Rivet GunDrill, Drill bit &
Drill stop
Pen & Centre punch for
marking
5mm6mm
Tools Required
Vehicle Roof Rack Installation
5mm
7mm
Roof Racks - Hilux Page 3 of 4
5 .
7 .
9 .
6 .
8 .
10.
Apply
Silicone
Here
180mm 180mm
Front
230mm 230mm
Rear
1400mm
180mm 180mm
Front
230mm 230mm
Rear
1400mm
370mm
^Vacuum all swarf from drilling.
^Apply silicone around rivet holes, press the bracket firmly down
and rivet the bracket on (it should have cage nuts).
^Loosely mount roof rack feet to bar.
^Place the roof rack onto the vehicle and slide the feet to line up
with the brackets. Remove the rack and tighten the fixings.
^Bolt the rack onto the vehicle using the fixings specified.
11.
^Repeat steps 6-10 for the passenger side bracket.
^Insert the rubber strip on the top of the bar and cut to length.
^Cut to size, and insert the wind buffer strips underneath the bar.
^Insert the plastic caps on the ends of the bar.
^Insert the plastic caps over the fixing holes.
5mm
7mm
M6x35 Hex Head Screw,
Spring Washer, Washer
Captive Thread Plate
QTY
4
M8x30 Cap Screw, Spring
Washer, WasherCaptive
Thread
QTY
4
12.
NO DRILL
ZONE
260
1200
700
^Repeat steps for installing rear brackets. Bracket location as shown
above - **be careful to avoid the no drill zone.
^Fit end caps using the fixings provided. Note: Ensure endcap fits on
the correct way up - with plastic tab flush against aluminium.
Roof Racks - Hilux Page 4 of 4
Installation Guide
Ed. 2, 22-02-2018
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