Krone LOAD CARRIER Manuel utilisateur
31/07/2019
EN
OPERATING INSTRUCTIONS
LOAD CARRIER
Building material
515133256-00
Dear Customer,
These are the operating instructions for the KRONE vehicle you have pur-
chased.
These operating instructions contain important information for the proper use
and safe operation of the KRONE vehicle.
If these operating instructions should become completely or partially unus-
able for any reason, you can order replacement operating instructions for
your KRONE vehicle by stating the item number.
Customer Service
Telephone: +49 (0) 59 51 / 209-320
Fax: +49 (0) 59 51 / 209-367
email: [email protected]
Spare Parts
Telephone: +49 (0) 59 51 / 209-302
Fax: +49 (0) 59 51 / 209-238
email: [email protected]
TABLE OF CONTENTS
Operating instructions • Load Carrier • 515133256-00 • 07/2019 3
Table of contents
1 Information about this document.................................................................. 7
1.1 Introduction ....................................................................................................... 7
1.2 Other applicable documents ............................................................................. 7
1.3 Product identification and type plate................................................................. 7
1.4 Retention of documents.................................................................................... 8
1.5 Part positions .................................................................................................... 8
1.6 Optional components........................................................................................ 8
1.7 Symbols used in these instructions ..................................................................8
1.8 Copyright .......................................................................................................... 9
2 Safety ............................................................................................................. 10
2.1 Warnings......................................................................................................... 10
2.2 Intended use ................................................................................................... 10
2.3 Personnel qualification and requirements....................................................... 11
2.3.1 Operator.......................................................................................................... 11
2.3.2 Driving staff..................................................................................................... 11
2.3.3 Skilled craftsmen ............................................................................................11
2.4 Personal protective equipment ....................................................................... 12
2.5 Transported material characteristics............................................................... 12
2.6 Information, warning, and mandatory signs.................................................... 12
2.7 Danger areas .................................................................................................. 12
2.8 Protective and safety devices ......................................................................... 12
2.9 General safety instructions ............................................................................. 13
2.10 Notes about legal regulations ......................................................................... 14
2.11 Warranty and liability ......................................................................................15
2.12 Limits of use.................................................................................................... 15
2.13 Environmental hazards ................................................................................... 15
3 Vehicle overview........................................................................................... 17
4 Commissioning ............................................................................................. 19
4.1 Initial commissioning....................................................................................... 19
4.2 Delivery and handover.................................................................................... 19
5 Running gear operation ............................................................................... 20
5.1 Using wheel chocks ........................................................................................ 20
5.1.1 Wheel chocks without anti-theft device........................................................... 20
5.1.2 Wheel chocks with anti-theft device................................................................ 20
5.1.3 Wheel chocks with spring-clip mount.............................................................. 20
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4Operating instructions • Load Carrier • 515133256-00 • 07/2019
5.1.4 Putting on the wheel chocks ........................................................................... 21
5.2 Landing leg winches ....................................................................................... 21
5.3 Rear braces .................................................................................................... 23
5.3.1 Rear braces with crank mechanism (rigid) .....................................................23
5.3.2 Rear braces without crank mechanism........................................................... 24
5.4 Draw fork ........................................................................................................25
5.5 Drawbar wale.................................................................................................. 28
5.6 Supply and control connections...................................................................... 29
5.7 Blind couplings................................................................................................ 32
5.8 Draining the compressed air tanks ................................................................. 33
5.9 Brake system .................................................................................................. 33
5.9.1 Service brake.................................................................................................. 35
5.9.2 Parking brake.................................................................................................. 35
5.9.3 Emergency release devices for the parking brake.......................................... 36
5.10 Air suspension ................................................................................................ 39
5.11 Lift axles..........................................................................................................41
5.12 Rigid axle ........................................................................................................ 42
5.13 Step-on devices .............................................................................................. 42
5.13.1 Hand strap ...................................................................................................... 42
5.13.2 Aluminium ladder ............................................................................................ 42
5.13.3 Fold-down steps .............................................................................................43
5.14 Side collision protection .................................................................................. 43
5.14.1 Folding side collision protection with lock ....................................................... 43
5.15 Spare wheel bracket ....................................................................................... 44
5.15.1 Spare wheel with basket storage.................................................................... 45
5.15.2 Spare wheel with winch .................................................................................. 45
5.15.3 Spare wheel in the pallet storage box............................................................. 46
5.15.4 Changing the spare wheel .............................................................................. 46
5.16 Storage box ....................................................................................................47
5.17 Pallet storage box ........................................................................................... 48
5.18 Depots ............................................................................................................ 49
5.18.1 Post depot.......................................................................................................49
5.18.2 Bracket for MultiBlock beams ........................................................................ 50
5.19 Tool box .......................................................................................................... 50
5.20 Water tank ......................................................................................................51
5.21 Fire extinguisher ............................................................................................. 51
6 Superstructure operation............................................................................. 53
6.1 Board walls and posts..................................................................................... 53
6.2 Rear wall......................................................................................................... 55
6.3 Door retainer chain ......................................................................................... 57
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Operating instructions • Load Carrier • 515133256-00 • 07/2019 5
6.4 Mobile front wall.............................................................................................. 57
6.5 Front wall depot for edge protectors ............................................................... 58
7 Road operations ...........................................................................................60
7.1 Commissioning before each trip ..................................................................... 60
7.2 Hitching and unhitching the trailer ..................................................................60
7.3 Manoeuvring the trailer without a connected compressed air supply ............. 63
7.4 Parking the trailer safely ................................................................................. 64
8 Loading and securing ..................................................................................65
8.1 Using straps.................................................................................................... 66
8.2 Ensuring form-fitting........................................................................................ 68
8.3 Securing pallets with hoop casings and shrink-wrap ...................................... 68
8.4 Securing loads with tension chains to centre posts/board walls..................... 68
8.5 Using the Multi Safe system ........................................................................... 69
8.5.1 Using the Multi-Lock external frame ............................................................... 69
8.5.2 Using the Multi Lash lashing rings .................................................................. 69
8.5.3 Using the Multi Flex chain adapter .................................................................70
8.5.4 Using the Multi Flex Flat chain adapter ..........................................................70
8.5.5 Using the Multi Fix system.............................................................................. 71
8.5.6 Multi Rail lashing rail....................................................................................... 72
9 Troubleshooting in the event of faults .......................................................73
9.1 Checking the lift axle control........................................................................... 74
9.2 Fixing braking abnormalities ........................................................................... 74
10 Maintenance and repair................................................................................ 77
10.1 Care and cleaning........................................................................................... 77
10.2 Maintenance ................................................................................................... 78
10.2.1 Regular checks and functional testing ............................................................ 79
10.2.2 Maintenance intervals for the authorised specialist workshop........................ 80
10.2.3 Maintenance intervals for the driver................................................................ 81
10.2.4 Wheels and tyres ............................................................................................ 81
10.2.5 Axle and suspension....................................................................................... 81
10.2.6 Brake system .................................................................................................. 82
10.2.7 Lubricating the trailer ...................................................................................... 83
10.2.8 Electrical equipment .......................................................................................83
10.2.9 Contour marking ............................................................................................. 83
10.2.10 Bolted connections .........................................................................................83
10.2.11 Load securing ................................................................................................. 83
10.2.12 Coupling ring................................................................................................... 83
10.2.13 Tail lift batteries............................................................................................... 83
10.3 Repair ............................................................................................................. 84
11 Decommissioning......................................................................................... 86
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6Operating instructions • Load Carrier • 515133256-00 • 07/2019
11.1 Temporary decommissioning.......................................................................... 86
11.2 Recommissioning ........................................................................................... 86
11.3 Final decommissioning and disposal .............................................................. 87
12 Spare parts and customer service .............................................................. 88
12.1 Spare parts ..................................................................................................... 88
12.2 Customer service and support........................................................................ 88
13 Technical data............................................................................................... 89
13.1 Dimensions and weights................................................................................. 89
13.2 Plugs and socket pin assignments .................................................................89
13.2.1 Connector ....................................................................................................... 89
13.2.2 Socket S (white) ISO3731, 7‑pin ...................................................................89
13.2.3 Socket N (black) ISO1185, 7-pin ................................................................... 90
13.2.4 Socket ISO 12098, 15-pin............................................................................... 90
Index .............................................................................................................. 91
INFORMATION ABOUT THIS DOCUMENT
Operating instructions • Load Carrier • 515133256-00 • 07/2019 7
1 Information about this
document
1.1 Introduction
These operating instructions are intended
for the operators of the trailer and their
staff. The operating instructions are de-
signed to help you to get to know the trailer
and to use it within its intended usage cap-
abilities.
It is mandatory that the operating instruc-
tions be read, understood and applied by
every person who is tasked with the follow-
ing work:
○ Driving, parking and manoeuvring the
trailer,
○ Loading and unloading the trailer,
○ Resolving any disruptions to the work-
flow,
○ Servicing the trailer (maintenance and
care),
○ Disposing of working materials and
auxiliary materials.
The operation instructions incorporate im-
portant hints for safe, appropriate, and eco-
nomical operation of the trailer. They serve
to
○ prevent risks and damages,
○ reduce repair costs and downtimes,
and
○ increase the reliability and durability of
the trailer.
Immediately replace operating instructions
that have become illegible or are missing.
KRONE cannot be held liable for damage
and operational interference caused by fail-
ure to observe these operating instructions.
The warranty conditions can be found in
our general terms and conditions of busi-
ness.
INFO
If you have any questions, please contact
KRONE customer service (see "12.2 Cus-
tomer service and support", pg.88).
1.2 Other applicable documents
For safe and failure-free operation of the
trailer, detailed knowledge of the individual
components is required. Other documents
also apply in conjunction with these operat-
ing instructions.
Please observe the following additional
documents, especially the safety instruc-
tions:
○ Operating instructions for the tractor
unit,
○ All instructions for additional parts and
components,
○ All instructions for additional equip-
ment and special equipment.
○ Re-order any instructions that have
gone missing or become illegible (see
"12 Spare parts and customer service",
pg.88).
When handling the trailer and for all main-
tenance work, please also observe:
○ The maintenance regulations for the
used installed components,
○ Load securing regulations.
1.3 Product identification and
type plate
Every trailer can be clearly identified by the
attached type plate. The vehicle ID number
(VIN) is also embossed on the chassis.
INFORMATION ABOUT THIS DOCUMENT
8Operating instructions • Load Carrier • 515133256-00 • 07/2019
The type plate is attached to the following
location for product identification:
L:
Typ
mm kg
kg
kg
kg
1-
Fahrzeugwerk Bernard Krone GmbH & Co. KG
2-
3-
kg
kg
kg
kg
kg
1-
2-
3-
kg
W: mm
b/b MAX : mm
b MIN : mm
2
1
Fig.1-1: Type plate attachment points
1 Standard
2 Alternative
The following information is shown on the
type plate:
12
3
4
5
6
7
8
9
10
11
12
13
14
15
Fig.1-2: Example type plate
1 Manufacturer
2 EC type approval number (if available)
3 Vehicle ID number
4 Approved total mass
5 Total mass on the coupling point
6 Technically approved axle loads
7 Technically approved total mass
8 If applicable, the nationally approved
total masses for registration/operation
including the code
9 If applicable, dead weight
10 Min. distance
11 Distance/max. distance
12 Vehicle width
13 Vehicle length
14 If applicable, national type approval no.
15 Type designation
1.4 Retention of documents
► Store these instructions and all other
applicable documents in a safe place.
► Pass the complete documentation on
to the next driver or owner.
1.5 Part positions
The description of part positions is always
viewed in forward driving direction.
1.6 Optional components
KRONE trailers are fitted with a number of
optional components. The operating in-
structions describe all of the components in
the following sections.
All the components are not necessarily on
your trailer.
1.7 Symbols used in these in-
structions
Various markings and symbols are used in
the text in these instructions. These are ex-
plained below.
○ Bullet list
– Sub-list
1. Numbered list
þPrerequisite for action
► Action step
ðIntermediate action result
üResult of the action
INFO
Additional information and tips.
INFORMATION ABOUT THIS DOCUMENT
Operating instructions • Load Carrier • 515133256-00 • 07/2019 9
: Also observe the enclosed supplier
documentation.
1.8 Copyright
These instructions represent an official
document within the meaning of laws
against unfair competition. They incorpor-
ate texts and drawings which, in their en-
tirety or partly, without written consent of
the manufacturer, are not to be
○ copied (except attached copy origin-
als),
○ published, or
○ made public by other means.
The copyright to these instructions remains
with
Fahrzeugwerk Bernard KRONE
GmbH & Co. KG, D‑49757 Werlte
Violations oblige compensation for dam-
ages.
SAFETY
10 Operating instructions • Load Carrier • 515133256-00 • 07/2019
2 Safety
This manual contains instructions for your
safety and for safe operation.
The basic safety instructions include in-
structions that apply fundamentally to safe
use or maintenance of the safe condition of
the trailer.
The action-related warnings warn you
about residual hazards and are found be-
fore a dangerous action.
► Follow all the instructions to prevent
personal injury, environmental or prop-
erty damage.
2.1 Warnings
Design and structure
The action-related warnings are structured
as follows:
!
WARNING
Type and source of the danger!
Explanation of the type and source of the
danger.
► Measures to avert the danger.
Hazard level
The warnings are classified according to
the severity of the danger. The following
explains the danger levels with their asso-
ciated signal words and warning symbols.
!
DANGER
Direct danger to life or serious injuries
!
WARNING
Possible danger to life or serious injuries
CAUTION
Possible slight injuries, environmental
damage or property damage
WARNING
Possible serious injury caused by crushing
CAUTION
Possible slight injury caused by crushing
NOTE
Possible environmental damage or prop-
erty damage
2.2 Intended use
Intended use includes the observance of
all operating and maintenance instructions
supplied with the vehicle as well as the ob-
servance of the maintenance intervals and
conditions prescribed therein.
The KRONE trailer and its superstructures
are intended exclusively for legal transport-
ation purposes in compliance with applic-
able laws, rules and regulations.
Operational reliability of the vehicle is guar-
anteed only if all applicable instructions,
settings, laws, rules, regulations, and limit-
ations are fully complied with.
The trailer is produced with state-of-the-art
manufacturing systems in compliance with
all applicable safety-related laws, rules,
and regulations. Nevertheless, operation of
the trailer incorporates dangers for life and
limb of the operator and other personnel,
or danger of equipment damage, or opera-
tional problems.
► The trailer is to be operated only if in
technically adequate state, and in ac-
cordance with safety and danger-re-
lated laws, rules, and regulations, un-
der strict compliance with the opera-
tion instructions.
► Have any faults that could impair
safety immediately repaired by an au-
thorised specialist workshop.
Foreseeable misuse
Any use going beyond proper transport us-
age is considered non-intended. Avoid the
following:
○ Transport of persons or animals
○ Transports that are subject to special
regulations, e.g. dangerous goods
transports
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