Kozy heat SP-36 Instructions d'installation

INSTALLATION & OPERATING MANUAL

MODEL:

SP-36:SLIM PROFILE 36"

DIRECT VENT GAS FIREPLACE

US Patent Number 5,931,154

US Patent Number 6,004,493

IMPORTANT:

READ INSTRUCTIONS CAREFULLY BEFORE

INSTALLATION. FAILURETO INSTALL THIS FIREPLACE

CORRECTLY CAN CAUSE SERIOUS STRUCTURAL AND

FIRE HAZARDS AND MAY VOID YOUR WARRANTY.

June 2007

www.kozyheat.com

Page 1

INDEX

DESCRIPTION PAGE

SAFETYREQUIREMENTS/SPECIFICATIONS ..................................2-3

MINIMUMCLEARANCES .................................................... 3

VENTINGREQUIREMENTS .................................................3-8

RestrictorInstallation ................................4

MinimumVenting....................................5

HorizontalVenting................................. 5-7

VerticalVenting .....................................8

POSITIONTHEFIREPLACE ................................................9-10

Rough-in Chimney Vent Dimensions . . . . . . . . . . . . . . . . . . 10

Rough-inDimensions............................... 10

REMOVETHEGLASSASSEMBLY............................................ 11

DIRECTVENTKITINSTALLATION..........................................11-12

FANINSTALLATION .....................................................13-14

GASLINESPECIFICATIONS ..............................................15-16

SECURETHEMILLIVOLTBOARD ........................................... 16

LOGINSTALLATION ....................................................... 17

WALL SWITCH - THERMOSTAT - REMOTE CONTROL INSTALLATION . . . . . . . . . . . . . . 18

COMPLETETHEINSTALLATION ...........................................19-20

LIGHTING&SHUTDOWN .................................................21-22

MANIFOLD & INCOMING PRESSURE CHECK PROCEDURES . . . . . . . . . . . . . . . . . . . . . . 23

CLEANING&MAINTENANCEREQUIREMENTS ................................. 24

MILLIVOLT BOARD REMOVAL / INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26

TROUBLESHOOTING....................................................27-28

REPLACEMENTPARTSLISTS............................................... 29

WARRANTYPOLICY.....................................................30-31

Page 2

IMPORTANT:

READTHISMANUALBEFORE INSTALLINGANDUSINGTHISFIREPLACE

MODEL SP-36 DV GAS FIREPLACE HEATER

INSTALLATION INSTRUCTIONS

This appliance has been tested to and complies with ANSI Z21.88-2002CSA 2.33-M02, “VENTED GAS

FIREPLACE HEATER”. Installation mustconform with localbuilding codes,or,in theabsence of local

building codes, with the national fuel gas code, ANSI Z223.1 NFPA 54, Current Edition, or the

Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280.

This appliance may be installed in an aftermarket

permanently located, manufactured (mobile)

home, where not prohibited by local codes. This

appliance is only for use with the type(s) of gas

indicated on the rating plate. This appliance is

not convertible for use with other gases, unless a

certified kit is used. An LP Gas conversion kit is

included with this fireplace.

Installation and/or repair of this fireplace should only

be done by a qualified installer.

COMMONWEALTH OF MASSACHUSETTS

INSTALLATIONS

WARNING: This Product Must Be Installed By a Licensed

Plumber Or Gas Fitter When Installed Within The

Commonwealth of Massachusetts.

IMPORTANT: Installation of a CO detector is required in the

fireplace room.

FOR YOUR SAFETY:

WHAT TO DO IF YOU SMELL GAS:

!Do not touch any electrical switches.

!Do not try to light any appliance.

!Do not use the phone in your building.

!Immediately call your gas supplier from

a neighbor’s phone.

!Follow the gas suppliers instructions.

!If you cannot reach your gas supplier,

call the fire department.

!Do not store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

WARNING

Improper installation, adjustment, alteration,

service or maintenance can cause injury or

property damage. Refer to this manual. For

assistance or additional information consult a

qualified installer, service agency, or the gas

supplier.

WARNING: Do notuse thisheaterifany part has been under

water. Immediately call a qualified service technician to

inspect the appliance and to replace any part of the control

system and any gas control which has been under water.

WARNING: If the information in this manual is not followed

exactly, a fire or explosion may result causing property

damage, personal injury or loss of life.

UNIT SPECIFICATIONS -

Height : 32"

Front width: 36"

Back width: 27 7/8"

Depth: 15”

Flue size: 4" exhaust, 7" intake

Page 3

WARNING: DONOT REPLACETHEBURNERASSEMBLY WITH ANYOTHER SIZEDBURNER. REPLACEMENT

WITH AN UNAUTHORIZED BURNER CAN RESULT IN TEMPERATURES EXCEEDING THE LIMITS FOR THIS

FIREPLACE, AND VOID YOUR WARRANTY.

IMPORTANT: NON-COMBUSTIBLEFACING MATERIAL MAY BE APPLIED OVER THE FACE - DONOT

PLACECOMBUSTIBLEMATERIALOVERTHEFACEOFTHEFIREPLACE. TO PREVENT THE FACING

MATERIALFROM CRACKING AND FALLINGOFFDUETO EXPANSIONOFTHE FACEWHENHEATED,

DO NOT ATTACH FACING MATERIAL DIRECTLY TO THE FACE OF THE FIREPLACE. DO NOT

OBSTRUCT THE FLOW OF VENTILATION AIR.

CLEARANCES Mantel Projection

Minimum clearance to combustibles:

From fireplace sides & back: 0"

From fireplace top stand-off: 0"

To flooring: 0"

From flue vent: 1"

From fireplace glazing to adjacent sidewall: 8"

From heat outlet to mantel: 12"

VENTING REQUIREMENTS

APPROVED DIRECT VENT CHIMNEY SYSTEMS:

- #745 DIRECT VENT TERMINATION KIT - for

terminations 4' or less.

- #718 DIRECT VENT TERMINATION KIT - for

terminations greater than 4' but less than 8'.

-#746 DIRECT VENT EXTENSION KIT - used in

conjunction with #745 or #718. The extension kit is

expandable to 6'.

The above direct vent kits are typically used for

horizontal venting applications.

Referto pages #5-#7forventing requirements and page

#12 for complete installation instructions on the above

kits.

- SIMPSON DURA-VENT DV-GS CHIMNEY SYSTEM*:

Size: 4” x 6 5/8”.

For horizontal & vertical terminations.

- AMERI-VENT DIRECT VENT CHIMNEY SYSTEM*:

Size: 4" X 6 5/8".

For horizontal & vertical terminations.

*Adaptor #923-C is required to adapt the fireplace

exhaust and intake collars to the Dura-Vent and Amer-

Vent chimney systems.

Referto pages#5-#8 and page#11 forcomplete venting

requirements.

Followinstallationinstructionsincluded withthe#923-C

adaptor & installation instructions provided with the

chimney system you are using.

Page 4

RESTRICTOR INSTALLATION

The restrictor plate included in the fireplace

components packet can be installed as either a large

orsmallrestrictor,dependingonyourspecificventing

configuration.

Thereareseveralfactorswhichcanaffectproperdraft

of the vent system and the burner operation of a

fireplace. Installing a restrictor may be necessary to

resolve the problem, even though it may not be

required under ‘normal conditions’.

IMPORTANT: DO NOT INSTALL IF THE VENTING

CONFIGURATION IS AT THE

MINIMUM REQUIREMENTS!

The restrictor included is sized as the ‘large’

restrictor. To reduce the size to the small restrictor,

simply bend the section without the tabs off at the

perforation and discard.

Large Restrictor

Remove this

section

Small Restrictor

To install the restrictor, bend the tabs ‘up’ far enough (approximately 80-degrees) so that when positioned

into the exhaust pipe, will create tension to hold itself in place. Do not over bend the tabs! Slide the

restrictor into the exhaust pipe with the tabs pointing toward you. Access to the exhaust pipe can be

gained byremoving the nuts securing the exhaust baffle inside the firebox at the top.

Install with the tabs pointing toward you.

IMPORTANT: REPLACE THE EXHAUST BAFFLE AFTER RESTRICTOR INSTALLATION IS

COMPLETE. DO NOT OVER TIGHTEN THE NUTS!

Page 5

HORIZONTAL & VERTICAL VENTING CHART

Vertical Rise

Horizontal Run

HORIZONTAL VENTING REQUIREMENTS

The following are minimum venting configurations which may be used for direct thru-the-wall installations. This

generally will be determined by how the fireplace will be finished on the interior.

1. SIMPSON DURA-VENT PIPE ONLY MAY BE USED ON THE FOLLOWING CONFIGURATION:

#923-C adaptor, followed by a 90°elbow, then a minimum horizontalvent run of 6". A snorkel kit must then be

used on the outside of the house to ensure proper draft and compliance to the venting requirements as tested.

The maximum horizontal run for this configuration is 2' 6". See Figure 2A on page #7.

2. SIMPSON DURA-VENT OR AMERI-VENT PIPE MAY BE USED ON THE FOLLOWING CONFIGURATIONS:

A. #923-C adaptor, followed by a 90°elbow, then a minimum/maximum horizontal vent run of 6". This is the only

accepted configuration that can be used without a snorkel kit. The vertical and horizontal runs cannot be

increased. Refer to Figure 2B, page #7.

B. MINIMUM VERTICAL RISE*: 17" (TO TOP OF INTAKE PIPE) - this is equivalent to (1)6" chimney section followed by

(1)90° elbow. See Figure 2C, page#7. NOTE:#923-Cadaptor mustbe used.

MINIMUM HORIZONTAL RUN: 6 IN.

*MAXIMUM HORIZONTAL RUN: 6 FT. (Horizontal runs must maintain 1/4” rise per ft.)

TOTAL HORIZONTAL & VERTICAL RUN MUST NOT EXCEED32 FT.

3. KOZY HEAT #700 SERIES FLEXIBLE DIRECT VENT CHIMNEY SYSTEM:

Refer to Figure 2D, page #7.

MINIMUM VERTICAL RISE*: 18" (TO TOP OF INTAKE PIPE)

MINIMUM HORIZONTAL RUN: 6 IN.

*MAXIMUM HORIZONTAL RUN: 6 FT. (Horizontal runs must maintain 1/4" rise per ft.)

*Determined by the length of horizontalrun. Using the chart above, find the minimum vertical riserequired directly off the top of

the fireplace for the length of horizontal you need. A 50"vertical rise will allow a 20 ft. horizontal run (w/ 1/4" rise per ft. incline) with

no elbows.

Page 6

4. For each additional elbow used after the first elbow, you must subtract 5 ft. from the maximum horizontalrun

allowed. A maximum of 2 elbows are allowed.

For example: A vertical rise of 18” directlyoff the top of the fireplace with a 90° elbow would be allowed to run 6’ with 1/4” rise

per ft. If an additional elbow is used within this vent run, the maximum horizontal run allowed would be 1’ with 1/4” rise per ft.

(6ft-5 ft.(foradditionalelbow)=1ft.)

TERMINATION VENT CAP LOCATION:

This gas appliance must not be connected to a chimney flue serving another type of appliance.

GENERAL:

1. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included.

2. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, etc.. If

necessary, extend framing so that termination kit will be exposed once building materials are installed.

3. Vent termination must not be located where it will become plugged by snow or other material. The flow of

combustion and ventilation air must be not obstructed.

LOCATION CLEARANCES:

SAbove grade, veranda, porch, deck, balcony - 12". (A)

SOperable window - 12". (B)

SPermanently closed window - 12" (recommended to prevent condensation on window). (C)

SVentilated soffit - 24". (D)

SUnventilated soffit - 12". (E)

SOutside / inside corner - 12". (F)

SMeter / Regulator: not to be installed above within 3 ft. horizontally from the center line of the regulator.

SService regulator vent outlet - 3 ft. radius.

SNon-mechanical air supply inlet to building - 12".

SCombustion air inlet to any other appliance - 12".

SMechanical air supply inlet - (G) US: 3 ft. above if within 10 ft. horizontally. NOTE: Massachusetts

installations: 10 ft.

SAbove furnace exhaust or inlet - 12".

SAbove paved side-walk or paved driveway located on public property - 7 ft. * (H)

NOTE: A vent cannot be located directly above a sidewalk or paved driveway that is located between

two single family dwellings and serves both dwellings.

SUnder veranda, porch, deck, or balcony (must be fully opened on a min. of 2 sides) - 12". (I)

SBetween two horizontal terminations - 12".

SBetween two vertical terminations - 12". (J) - Note: May be the same height.

* Clearance must be in accordance with local installation codes and the requirements of the

gas supplier.

Figure 1

Page 7

Minimum ventingusing Simpson Dura-Vent orAmeri-Vent chimney systems.

#923-C adaptor must be used. (1) 90° elbow followed by a

minimum/maximum vent run of6". This is the maximum horizontal vent run

allowed without using a snorkel kit. Do not lengthen vertical or horizontal

vent runs.

Minimum venting using Simpson Dura-Vent & the #923-C

adaptor:(1)90°elbow,followedbyaminimum 6"horizontal

vent run and then the 14" snorkel kit. The maximum

horizontal vent run for this configuration is 2 ft. 6 in.

Minimum Horizontal Venting Configurations

Figure 2A Figure 2B

Figure 2C Figure 2D

Typical horizontal termination using #700 Series flexible direct vent

system. For minimum / maximum vertical & horizontal venting

requirements, refer to pages #5 & #8.

Important: Horizontal runs must maintain 1/4" incline per for of pipe.

Minimum venting using Simpson Dura-Vent orAmeri-Ventchimney systems.

For minimum / maximum vertical & horizontal venting requirements, refer

to pages #5 & #8.

Important: Horizontal runs must maintain 1/4" incline per foot of pipe.

Page 8

VERTICAL VENTING REQUIREMENTS

NOTE: MINIMUM VERTICAL RISE FROM TOP OF FIREPLACE BEFORE FIRST ELBOW: 18 IN.

MAXIMUM VERTICAL RISE FROM TOP OF FIREPLACE: 32 FT.

IMPORTANT: A RESTRICTOR IS REQUIRED FOR VERTICAL VENT RUNS OF 14' TO 32' FEET.

ELBOWS: 2 (Dura-Vent & Ameri-Vent chimney)

MINIMUM CLEARANCE TO COMBUSTIBLES: 1"

WHEN VERTICALLY TERMINATING, THE MINIMUM CHIMNEY HEIGHT ABOVE THE ROOF LINE IS DETERMINED BY

THE FOLLOWING CHART:

Roof Pitch Minimum Chimney Height Roof Pitch Minimum Chimney Height

Flat to 6/12 1 ft. 13/12 to 16/12 6 ft.

6/12 to 9/12 2 ft. 17/12 to 21/12 8 ft

10/12 to 12/12 4 ft.

CAUTION: This gas appliance must not be connected to or joined with any chimney flue serving

any other appliance.

Figure 3

Page 9

(A) POSITION THE FIREPLACE.

1. Determine the exact position of your

fireplace. If possible, place the fireplace in

such a manner that the piping willbe placed

between two studs so additional framing is

not necessary. Determine the width, depth

and height of the (optional) hearth.

Refer to Figure 4 below for various

installation options.

Maintain proper clearance to combustible

requirements listed on page #3.

Maintain proper clearances of vent system on

the exterior when horizontally terminating as

outlined on page #6.

CAUTION: COLD AIR TRANSFER AREA. THE

SURROUNDING WOOD CHASE OF THE

OUTSIDE WALL MUST BE INSULATED TO

PREVENT COLD AIR FROM ENTERING THE

ROOM.

NOTE: Due to high temperatures, this

fireplace should be located out of traffic areas

and away from furniture and draperies.

Figure 4

2. HORIZONTAL TERMINATIONS

Determine the height* & location of where the venting will exit on the exterior.

ATTENTION: #700 SERIES DV SYSTEMS: THE HEIGHT TO THE TOP OF THE FRAMED

OPENING MUST BE A MINIMUM OF 49 ½" ABOVE THE HEIGHT OF THE FLOOR OR OPTIONAL

HEARTH.

*Important: This measurement is determined by the vertical height and horizontal length of

the venting application desired. The measurement is to the top of the opening. Please refer

to pages #5- #8 of this installation manual for requirements and restrictions

Note: 1/4" expansion space is recommended at the

back & sides of the fireplace & has been included in

the rough opening dimensions.

All dimensions are minimum.

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