Kolpin Outdoors 35-2010 Guide de configuration
© 2021 Kolpin Outdoors Inc. REV 00
FRONT-CONNECT PLOW
MOUNT KIT
FOR KAWASAKI TERYX 800
P/N 35-2010
ASSEMBLY / INSTALLATION MANUAL
Application
FRONT-CONNECT PLOW P SH FRAME NO. 35-0070
Before you begin, please read these instructions and check to be sure all parts and tools are accounted for.
The following instructions contain details required to install and service the contents of this kit.
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© 2021 Kolpin Outdoors Inc. REV 00
INTRO
Thank you for purchasing Kolpin engineered products. With proper installation, usage, care, and maintenance, your Kolpin product will
last for years to come.
BEFORE YOU BEGIN
• Your Kolpin accessory is exclusively designed for your vehicle.
• Read and understand the entire installation manual, including all installation instructions, operating instructions, safety warnings
and guidelines before installing or operating your accessory. Failure to comply may result in damage to the product and / or
vehicle, and can lead to hazards up to and including death.
• • Verify all parts and tools are accounted for. If parts are missing, do not return to the store. Call us for help,
Toll Fr 1-877-956- 5746
• Follow all steps correctly and in the sequence described.
• Keep these instructions for future reference or for informational requests.
• To facilitate installation, make sure that your vehicle is clean and free of debris.
• All directions referring to right and left are from the rider perspective when sitting on the machine.
ASSEMBLY TIME
Approximately 21 minutes
SAFETY INFORMATION
Please read and understand all Cautions, Notices, and Warnings in this manual before you begin. In order to protect you and your
ATV / TV, certain parts of the plow system and / or hardware are designed to fail when the equipment is over-stressed.
Follow th s guid lin s to nsur satisfactory op ration:
• Read this manual and your ATV / TV operators manual before use.
• Periodically check for wear and tightness of all fasteners. Replace or re-torque fasteners as necessary.
• Before first use, set plow in the furthest right or left angled position to check for interference with the vehicle.
• Operate with extreme caution on slopes and rough terrain. Be familiar with the area before you plow.
• Be aware of immovable objects that could be hidden in the area you are plowing.
• To avoid damage when pushing snow into a pile, reverse direction before raising the plow blade.
• Do not ram the plow blade into piles of snow.
• For best results, set the suspension preload of your ATV / TV to the stiffest setting.
• To reduce steering effort and increase mobility, set the air pressure of your tires to the maximum pressure specification.
• The plow skids are adjustable. General skid setting is even with the plow wear bar bottom edge, higher settings reduce the
chance of rocks and gravel from being collected.
• To increase traction during plow operation, operators can try: Securing weight to the ATV / TV for additional tire downforce,
reducing tire air pressure, or installing tire chains.
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© 2021 Kolpin Outdoors Inc. REV 00
REQUIRED SOLD SEPARATELY
Only parts for installation of the Plow Mounting Bracket Kit are included. For complete snow plow system
installation, additional items are required such as a plow push frame, vehicle plow mount, winch, and winch
mount. See www.Kolpin.com for products to complete your plow system.
TOOLS REQUIRED
• Safety Glasses
• Socket Set, Metric
• Torque Wrench
• Wrench Set, Metric
• Drill
• Drill Bit, 1/2”
WARNING
TO AVOID SERIOUS INJURY OR DEATH:
1. DO NOT EXCEED 5 MPH (8 KMH) WITH BLADE INSTALLED
2. OPERATE WITH EXTREME CAUTION ON SLOPES, STEEP GRADES, AND ROUGH TERRAIN
3. ALLOW NO RIDERS ON BLADE OR ATV WHILE MOVING OR STATIONARY
4. KEEP BYSTANDERS AWAY FROM THE BLADE OR ATV WHILE MOVING OR STATIONARY
5. WHEN PUSHING HEAVY MATERIAL, DIRECTION CONTROL MAY BECOME DIFFICULT
6. BEFORE ADJUSTING BLADE: STOP ATV ENGINE; SET AND LOCK BRAKES; RAISE AND LOCK BLADE
7. LOWER BLADE TO DOWN POSITION WHEN BLADE AND ATV ARE NOT IN USE
8. READ BLADE INSTRUCTION SHEETS AND ATV OWNER’S MANUAL
! !
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© 2021 Kolpin Outdoors Inc. REV 00
KIT CONTENTS
1
4
3
2
It m Qty Part D scription Part Numb r
11Teryx Mounting Bracket -
22Side Nut Plate, Painted, M10-1.5 -
31Mount Support -
44Hex Bolt, Zinc Plated, M10-1.5 x 95mm LG -
54Hex Bolt, Zinc Plated, M10-1.5 x 30mm LG -
62Hex Flange Locknut, Zinc Plated, M10-1.5 -
76Flat Washer, Zinc Plated, M10 -
86Lock Washer, Zinc Plated, M10 -
91Instruction Guide (not shown) -
6
5
7
8
5
© 2021 Kolpin Outdoors Inc. REV 00
INSTALLATION
INSTRUCTIONS
VEHICLE PREPARATION
GENERAL
1. Park vehicle on a flat surface.
2. Shift vehicle into park.
3. Turn key to OFF position and remove
key.
4. Remove the lower bumper trim screws
on each side, two total. (See illustration
1-1).
Note, OEM bumper trim and
screws will not be re-used with plow
mounting plate. Save for install when
plow mount is removed during off-
season.
ACCESSORY INSTALLATION
5. Position the mount support (item #3) under
the front bumper plate as shown and fasten
using the shorter M10 screws (item #5) up
thru bottom and locknuts (item #6) on top
side. The mount support threaded holes will
face down. (See illustrations 1-2, 1-3 and
1-4). Note, do not tighten hardware at this
time.
Ill. 1-1
Ill. 1-2
Remove lower
screw on each
side
Ill. 1-3
Front bumper
Item #3
Front bumper
Items #5, #6
Threaded holes
6
© 2021 Kolpin Outdoors Inc. REV 00
ACCESSORY INSTALLATION
(continu d)
6. Install the Teryx plow mount (item #1) to the
mount support (item #3) using the M10 hard-
ware (items #5, #8, #7) through the mount front
holes and into the threaded holes of the
support (item #3) as shown. (See illustration
1-4). Note, do not tighten hardware at this
time.
7. For the two inside rear mounting locations, a
hole will need to be drilled thru the plastic skid
plate. Position the mount plate (item #1) up
against the frame/skid plate and mark the two
inside holes to drill. Temporarily remove the
mount plate (item #1) and use a 1/2” drill bit to
make holes in plastic skid plate. (See
illustration 1-4).
8. Reinstall the mount plate (item #1) to support
bracket (item #3). Place the nut plate (item #2) over the frame
tube as shown and insert the long M10 screws (item #4) with
lock washers (item #8) and flat washers (item #7) thru mount
plate. (See illustrations 1-5, 1-6 and 1-7).
9. Tighten all hardware to specification.
Ill. 1-4
Item #8
10MM FASTENER TORQUE:
34 ft. lbs. (46 Nm)
Ill. 1-5
Ill. 1-6
Item #1
Item #3
Item #5
Item #5
Item #7
Item #6
Rear inside mtg holes
Item #2
Item #4
Ill. 1-7
Items #4, #8, #7
Item #3
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© 2021 Kolpin Outdoors Inc. REV 00
Two Y ar Limit d Warranty
For the period of two (2) years from the purchase date, Kolpin will replace for the original purchaser,
free of charge, any part or parts found upon examination by Kolpin to be defective in material,
workmanship, or both.
All transportation costs incurred submitting product to Kolpin for warranty consideration must be
borne by the purchaser. If Kolpin determines that the product must be returned to the factory for
credit, please call 1-877-956-5746 for a Return Merchandise Authorization (RMA) number and
shipping instructions.
This warranty does not apply to parts that have been damaged by accident, alteration, abuse,
improper maintenance, normal wear, or other causes beyond the manufacturer’s control. In order to
protect you and your ATV, certain parts of the plow system and/or hardware are designed to fail
when the equipment is over-stressed. Parts that are lost due to loosening and improper
maintenance are not covered under warranty. This warranty does not cover removal or reinstallation
labor fees of the plow system and related components.
Peripheral products such as engines, electric motors, and actuators may carry an original
manufacturer’s warranty. Most hardware is general in nature and is easily obtained locally. Be sure
to replace with minimum metric class 8.8 specification.
Kolpin Outdoors, Inc.
T l phon : (763)-478-5800
Toll Fr : (877)-956-5746
Fax Numb r: (800)-245-7569
www.kolpin.com
Email: custom rs rvic @kolpin.com
WARRANTY
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