KNF NMP830KPDC HP Manuel utilisateur

KNF Micro BA317001-316999 NMP830_HP-EN 0221.docx

Translation of original Operating and Installation Instructions, English Keep for future use

Operating and Installation Instructions

Micro Diaphragm Gas Sampling Pumps

Type range:

NMP830K_DC HP

NMP830K_DC-B HP

NMP830.1.2K_DC-B HP

NMP830K_DC-B4 HP

NMP830.1.2K_DC-B4 HP

You have selected a high-quality KNF product; the following tips will help you operate it safely, and

reliably over a long period of time. Carefully study the Operating and Installation Instructions before

using the pumps and observe at all times the relevant instructions to avoid dangerous situations. The

manual was produced for the serial pumps stated above. With customer-specified projects (pump

types starting with “PJM”, “PMM”, “PU” or “MPU“) there could be differences in detail. For customer-

specified projects please therefore take into account any agreed technical specifications, as well as

these instructions.

Contents Page

1. About this document................................................................. 2

2. Use........................................................................................... 3

3. Safety ....................................................................................... 4

4. Technical data.......................................................................... 6

5. Assembly and function ........................................................... 10

6. Operation................................................................................ 13

7. Servicing................................................................................. 15

8. Troubleshooting...................................................................... 16

9. Returns................................................................................... 17

Product centre for

micro pumps

KNF Micro AG

Zelglimatte 1b

CH-6260 Reiden

Switzerland

Tel. +41(0) 62 787 88 88

www.knf.com

Diaphragm Pumps NMP830 HP About this document

KNF Micro BA317001-316999 NMP830_HP-EN 0221.docx

Translation of original Operating and Installation Instructions, English 2

1. About this document

1.1. Use of the Operating and Installation Instruc-

tions

The Operating and Installation Instructions are part of the pump.

➔Forward the Operating and Installation Instructions to any sub-

sequent owners of the pump

Customer-specific project pumps (pump models which begin with

"PJM", "PMM", “PU”, or “MPU”) may differ from the Operating and

Installation Instructions.

➔In the case of project pumps, take note of any additionally

agreed specifications.

1.2. Symbols and markings

Warning

WARNING

This symbol indicates a potential danger.

It also indicates the possible consequences of fail-

ure to observe the warning. The signal word (e.g.

"Warning") indicates the level of danger

➔Here you will see actions for avoiding the dan-

ger and potential consequences.

Danger levels

Signal word

Meaning

Consequences if not observed

DANGER

warns of immedi-

ate danger

Consequences are death or se-

rious injury and/or serious prop-

erty damage.

WARNING

warns of poten-

tial danger

Death or serious injury and/or

serious damage to property are

possible

CAUTION

warns of a poten-

tially dangerous

situation

Minor injury or damage to prop-

erty are possible.

Tab. 1

Other information and symbols

➔This indicates a required activity (step).

1. This indicates the first step of a required activity. Additional

consecutively numbered steps follow

This symbol indicates important information

Project pumps

Diaphragm Pumps NMP830 HP Use

KNF Micro BA317001-316999 NMP830_HP-EN 0221.docx

Translation of original Operating and Installation Instructions, English 3

2. Use

2.1. Intended use

KNF pumps are to transfer, evacuate and compress gases and

gas-fluid-mixtures.

Owner's responsibility

Only install and operate the pumps under the operating parameters

and conditions described in Chapter 4, Technical data. Only com-

pletely installed pumps may be taken into service.

Before using a medium, check whether the medium can be trans-

ferred danger-free in the specific application case.

Before using a medium, check the compatibility of the materials of

the pump head, pump housing, diaphragm, seals and valves with

the medium.

The temperature of the medium must lie within the permissible

temperature range (see Chapter 4).

The transferred gas should not contain particles as these can pre-

vent the pump from working correctly. If this cannot be guaranteed,

a filter < 50 m with sufficiently large filter area must be used up-

stream of the pump.

See the type- plate or data sheet for full electrical and pneumatic

data.

2.2. Improper use

DANGER

The pumps must not be operated in an explo-

sive atmosphere.

The pumps are not suitable for transferring dusts and liquids.

Please contact your local KNF partner for special designs that

are not included in the technical specification.

An overpressure must not be applied to the suction side of the

pump.

Operating parameters and

conditions

Requirements for

transferred medium

Diaphragm Pumps NMP830 HP Safety

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Translation of original Operating and Installation Instructions, English 4

3. Safety

Observe the safety precautions in Chapters

5. Installation and connection and 6. Operation.

The pumps are built according to the generally recognized rules of

technology and in accordance with the pertinent occupational

safety and accident prevention regulations. Nevertheless, dangers

may occur during their use which may lead to injuries to the user or

others, or to damage to the pump or other property.

Only use the pumps when they are in a good technical and proper

working order, in accordance with their intended use, observing the

safety advice within the Operating and Installation Instructions, at

all times.

Make sure that only trained and instructed personnel or specially

trained personnel work on the pumps. This especially applies to

assembly, connection and servicing work.

Make sure that all personnel have read and understood the Oper-

ating and Installation Instructions, and in particular the "Safety"

chapter.

Always ensure adherence to all pertinent accident prevention and

safety regulations when working on and operating the pump.

When transferring dangerous media, observe the safety regula-

tions for handling such media.

Be aware that the pumps are not designed to be explosion-proof.

Make sure the temperature of the medium is always sufficiently be-

low the ignition temperature of the medium, to avoid ignition or ex-

plosion. This also applies for unusual operational situations.

Note that the temperature of the medium increases when the pump

compresses the medium.

Hence, make sure the temperature of the medium is sufficiently be-

low the ignition temperature of the medium, even when it is com-

pressed to the maximum permissible operating pressure of the

pump.

If necessary, consider any external sources of energy, such as

radiation, that may add heat to the medium.

In case of doubt, consult the KNF customer service.

Always ensure adherence to all information stickers on the pumps,

such as flow direction arrows and type plates, and keep stickers in

legible condition.

All replacement parts should be properly stored and disposed of in

accordance with the applicable environmental protection regula-

tions. Observe the respective national and international regula-

tions. This especially applies to parts contaminated with toxic sub-

stances.

Dispose of all packaging in an environmentally-appropriate

manner. The packaging materials are recyclable.

Personnel

Working in a

safety-conscious manner

Handling dangerous media

Handling combustible media

Notes

Environmental protection

Disposal

Diaphragm Pumps NMP830 HP Safety

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Dispose of end-of-life equipment in an environmentally

friendly manner. Use appropriate waste collection systems

for the disposal of end-of-life equipment. Used pumps con-

tain valuable recyclable materials.

For the purposes of the Machinery Directive 2006/42/EC, pumps

are “partly completed machinery", and are therefore to be regarded

as not ready for use. Partly completed machinery may not be com-

missioned until such time as it has been determined that the ma-

chine in which the partly completed machinery is to be assembled

conforms to the provisions of the Machinery Directive 2006/42/EC.

The essential requirements of Annex I of Directive 2006/42/EC

(general principles) are applied and observed.

- General Principles No. 1

- No. 1.1.2. / 1.1.3. / 1.3.1. / 1.3.3. / 1.3.4. / 1.4.1. / 1.5.8. /

1.5.9. / 1.7.4. / 1.7.4.1. / 1.7.4.3.

As these partly completed machinery are OEM-models the power

supplies and the equipment for disconnecting and switching-off the

partly completed machinery respectively have to be considered

when mounting as well as over-current and overload protective

gear.

In addition a protection against mechanical parts in motion, hot

parts, if existing, has to be provided when mounting.

The pumps comply with the fundamental requirements of Directive

2011/65/EU (RoHS2).

All repairs to the pump(s) must be carried out by the relevant KNF

customer service team.

Exception service interval: see chapter 7.3.

EU directives/standards

Customer service and repairs

Diaphragm Pumps NMP830 HP Technical data

KNF Micro BA317001-316999 NMP830_HP-EN 0221.docx

Translation of original Operating and Installation Instructions, English 6

4. Technical data

General parameters

Parameter

Value

Ambient temperature (°C)

+5°C to + 40°C

+41°F to + 104°F

Medium temperature (°C)

+5°C to + 40°C

+41°F to + 104°F

Maximum permissible ambient relative

humidity

80 % for temperatures

up to 31 °C (87.8°F),

decreasing linearly to

50 % at 40 °C (104°F)

Storage temperature (°C)

- 20°C to + 70°C

- 4°F to + 158°F

Tab. 2

Pump Materials of gas-contacting parts

Type designation NMP830KPDC-_ HP / NMP830.1.2KPDC_ HP

Components

Material1)

Head plate

PPS

Valve plate

EPDM

O-ring

EPDM

Intermediate plate

PPS

Diaphragm

EPDM

Tab. 3 1) according DIN ISO 1629 and 1043.1

Diaphragm Pumps NMP830 HP Technical data

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Translation of original Operating and Installation Instructions, English 7

Characteristics NMP830KPDC HP

Motor specification

Supply voltage[V] 5)

Max. current consumption [A]

0.9

0.5

Connection [-]

Flat plug A 2.8x0.5

DIN46244

Protection class [-]

IP 20

Weight 1) [g] / [oz]

185 / 6.53

Flow rate [l/min] 2), 3)

Max. operating pressure [bar g] / [psi g]2), 3)

3 / 43.5

Max. vacuum [mbar abs] / [inHg]2), 3)

230 / 6.8

Tab. 4

Characteristics NMP830KPDC-B HP (brushless)

B: Brushless motor with internal electronic –2 wires

Motor Variants

Supply voltage[V] 5)

Max. current consumption [A]

0.85

0.45

Connection [-]

Wires AWG24

Protection class [-]

IP 54

Weight 1) [g] / [oz]

170 / 6

Flow rate [l/min] 2), 3)

Max. operating pressure [bar g] / [psi g]2), 3)

3.0 / 43.5

Max. vacuum [mbar abs] / [inHg] 2), 3)

230 / 6.8

Tab. 5

Characteristics NMP830KPDC-B4 (brushless)

B4: Brushless motor with internal electronic - 4 wires

Motor Variants

Supply voltage[V] 5)

Max. current consumption [A]

0.85

0.45

Connection [-]

Wires AWG24

Protection class [-]

IP 54

Weight 1) [g] / [oz]

170 / 6

Flow rate [l/min] 2), 3), 4)

Max. operating pressure [bar g] / [psi g]2), 3), 4)

3.0 / 43.5

Max. vacuum [mbar abs] / [inHg] 2), 3), 4)

230 / 6.8

Tab. 6

1) The weight may differ slightly from the stated value, depending on the version.

2) Depending on the application level (MASL), ambient temperature, material design

of the pump head and the connection hoses used, the flow rates may vary from the

values shown.

3) Measured with air at 20°C / 68°F at atmospheric pressure

4) at 5V control voltage

5) Nominal use

Diaphragm Pumps NMP830 HP Technical data

KNF Micro BA317001-316999 NMP830_HP-EN 0221.docx

Translation of original Operating and Installation Instructions, English 8

Characteristics NMP830.1.2KPDC-B HP (brushless 2-wires)

B: Brushless motor with internal electronic

Motor Variants

Supply voltage[V] 5)

Max. current consumption [A]

1.5

0.8

Connection [-]

Wires AWG24

Protection class [-]

IP 54

Weight 1) [g] / [oz]

230 / 8.1

Flow rate [l/min] 2), 3

Max. operating pressure [bar g] / [psi] 2), 3), 4)

3.0 / 43.5

Max. vacuum [mbar abs] / [inHg] 2), 3), 4)

230 / 6.8

Tab. 7

Characteristics NMP830.1.2KPDC-B4 (brushless 4-wires)

B4: Brushless motor with internal electronic and controllability

Motor Variants

Supply voltage[V] 5)

Max. current consumption [A]

1.5

0.8

Connection [-]

Wires AWG24

Protection class [-]

IP 54

Weight 1) [g] / [oz]

230 / 8.1

Flow rate [l/min] 2), 3), 4)

Max. operating pressure [bar g] / [psi] 2), 3), 4)

3.0 / 43.5

Max. vacuum [mbar abs] / [inHg] 2), 3), 4)

230 / 6.8

Tab. 8

1) The weight may differ slightly from the stated value, depending on the version.

2) Depending on the application level (MASL), ambient temperature, material design

of the pump head and the connection hoses used, the flow rates may vary from the

values shown.

3) Measured with air at 20°C / 68°F at atmospheric pressure

4) at 5V control voltage

5) Nominal use

Diaphragm Pumps NMP830 HP Technical data

KNF Micro BA317001-316999 NMP830_HP-EN 0221.docx

Translation of original Operating and Installation Instructions, English 9

Motor specification B4 (brushless motor with internal elec-

tronic)

Motor electrical specifications DC-B4 12V / 24V

Electrical connections

Function

Lead color

Signal name

Size

+ Supply voltage

Red

+ Vs

AWG 24

- Supply voltage

Black

- Vs / GND

AWG 24

Speed control –input

signal

White

Vctrl

AWG 24

Frequency output –

output signal

Green

AWG 24

DC control input Vctrl

Control voltage range DC

0...5

[VDC]

Resistant to surge voltages up to

±28

[VDC]

Threshold voltage

1.3

[VDC]

FG frequency output

FG pulses per mech. revolution

[ ]

Output level "high" (Iout <0.1mA)

4.2 … 5.4

[V]

Output level "low" (Iout <0.1mA)

< 0.5

[V]

Tab. 9

1) PWM-signal also possible. Recommended carrier frequency 6-20kHz

Diaphragm Pumps NMP830 HP Assembly and function

KNF Micro BA317001-316999 NMP830_HP-EN 0221.docx

Translation of original Operating and Installation Instructions, English 10

5. Assembly and function

Only install the pump under the operating parameters and condi-

tions described in Chapter 4, Technical data.

Observe the safety precautions (see Chapter 3).

5.1. Installation

➔Before installation, store the pump at the installation location to

bring it up to ambient

➔See the data sheet for the mounting dimensions

➔Make sure that the installation location is dry and the pump is

protected against water in the form of rain, spray, splashes and

drips.

➔Protect the pump against dust.

➔Protect the pump against vibration and impact.

WARNING

Risk of physical injury and damage to the pump due

to automatic start

➔If the pump overheats and the thermal switch /

electronics stops pump operation, the pumps will

restart automatically as soon as the motor has

had time to cool down.

Take steps to ensure that this cannot produce a haz-

ardous situation

5.2. Electrical connection

➔Only have the pump connected by an authorized specialist

➔Only have the pump connected when the power supply is dis-

connected.

➔When connecting the device to a power source, the relevant

norms, directives, regulations and technical standards must be

observed

Connecting the pump

Make sure that the power supply data match the data on the

motor's type plate. The current consumption can be found on

the type plate.

Connect the motor cables. For electrical data see Chapter 4.

Note the proper polarity.

For DC motors:

red motor cable: +

black motor cable: -

In the case of brushless DC motors:

incorrect polarity may damage to the electronics.

Installation location

Contact and foreign body pro-

tection

Ce manuel convient aux modèles suivants

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