Kleton MJ526 Manuel utilisateur

Instruction Manual

MJ526

Mobile Hydraulic Scissor Lift Table

1540 lbs. (700 kg)

WARNING!

Read this operation manual carefully and understand fully the

operating instructions. Improper use of this unit could result in injury.

• DO NOT put foot or hand in scissor mechanism.

• Keep neighbouring persons away from the unit when in use.

• DO NOT stand in front or behind of lift table when it is in use.

• DO NOT crawl under the table.

• DO NOT put foot in front of rolling wheels.

• DO NOT use lift table on slope or inclined surfaces.

• DO NOT lift or ride people on this unit.

CAUTION!

• DO NOT move this unit when lifting or lowering the bed or when the bed is in an elevated

position. (Bed must be lowered when the unit is running)

• DO NOT use this table for any purpose other than it’s intended use and do not load with more

than the rated capacity.

• DO NOT allow persons to operate this table without complete understanding of its operation.

• DO NOT lower the bed too quickly.

• During loading/unloading operation, do not release the parking brake.

• Load should be distributed on at least 80% of the table area. Stop operation of lift table if load

becomes too unstable, do not place objects protruding off edge of the bed.

• DO NOT modify lift table without manufacturers written consent.

Daily Inspection

Daily inspection of this unit is critical in order to locate any malfunction or fault.

Check the following daily before operating your lift table.

1. Check for bending or cracking of the lift table.

2. Check for any oil leakage from the cylinder.

3. Check for vertical creep of the table.

4. Check for smooth movement of the wheels.

5. Ensure that brakes are fully functional.

6. Ensure that all nuts and bolts are rmly tightened.

Assembly method

The lift table is packed in a cardboard box. Assembling of the jack up handle and pedal is required.

WARNING: Assembly work must be done on a at surface; wheels must be choked to prevent

accidental rolling of the unit.

1. Remove nuts and spring washers from the end of handle and insert the handle into the holes on

frame. Tighten the handle using removed nuts and washers with the largest hex key supplied

in the box.

2. Insert the jack pedal into the pedal pipe and position the tapered side pedal end to right. Tighten

the jack pedal using the removed nut and washer with the smallest hex key supplied in the box.

OPERATING THE LIFT TABLE

How to use the brake

The brake is located next to the swivel caster on right hand side.

1. To brake the lift table, press the brake pedal.

2. To release the brake, lift up the brake pedal.

CAUTION: Put lift table in brake mode when stationary in order to prevent sudden movement.

Lifting the Table

To lift the table, press the lifting pedal several times until the table reaches the desired height. The table

lowers slightly after reaching the highest position. Maximum Capacity of this table is 1540 lbs. (700 kg)

WARNING: Do not overload lift table, stay within the rated capacity.

Do not load the table on sides or ends only. Load must be distributed on at least 80% of table area.

Lowering the Table

WARNING: DO NOT put foot or hand in scissor mechanism. The rotating knob lowers the table.

NOTE: The hydraulic cylinder is designed to hold table. As is the nature of the hydraulic system, table

lowers very slowly over an extended period of time. Please note that the table does not stay at the same

height indenitely.

Speciﬁcations

Model Capacity Table Table Height Foot Pedal

Strokes to Elevate Wheel Weight

MJ526 700 kg.

1540 lbs.

1220 x 610 mm

48" x 24"

445-1500 mm

17.5" x 59.1" 97 127 mm

195 kg.

430 lbs.

Service Instructions

Change hydraulic oil every 12 months

Lubricate the following areas every month: Fitting of Cylinder/oil, Roller Friction Surface/grease,

Link Pin/oil, Pedal Fitting Point/oil, Grease Nipple/grease

Troubleshooting

If the table does not lift when pressing lifting pedal several times:

• Adjust the control valve located on

the hydraulic cylinder (A) by releasing

the set screw and locking nut (B) using a

at screwdriver and a 14mm wrench.

• Test the control lever and lifting pedal.

A B

Part

No.

Order

No. Description Qty.

101M Handle Grip 1

102 Control Handle 1

103 Elastic Pin 1

104 Nut 1

105 Bolt with Hole 1

106 Jacket 1

107 MK223 Pull Rod 1

108 Big Washer 2

109 Elastic Washer 2

110 Bolt 2

111 Bolt 8

112 Washer 16

113 Elastic Washer 8

114 Nut 8

115 Swivel Caster 2

116 Frame 1

117 Screw 1

118 Shaft with Shoulder 1

119 Bolt 2

120 Washer 4

121 Axle 2

Part

No.

Order

No. Description Qty.

122 Bearing 4

123 MJ893 Wheel 2

124 Nut 2

125 MK571 Pump Unit 1

126 Pin 1

127 Washer 1

128 Retaining Ring 2

129 Shaft 1

130 Washer 2

131 Retaining Ring 2

132 Connecting Rod 1

133 Cushion 1

134 Bolt 1

135 Washer 1

136 Elastic Washer 1

137 Nut 1

138 Protection Cover 1

139 Pedal Bar 1

140 Retaining Ring 2

141 Roller 2

145 Elastic Pin 2

Part

No.

Order

No. Description Qty.

146 Bushing 6

147 Bushing 4

148 Nut 8

149 Retaining Ring 2

150 Upper Roller 2

151 Upper Fork Arm 1

152 Table 1

153 Retaining Ring 2

154 Long Shaft 1

155 Shaft 3

156 Washer 4

157 Screw 2

158 Fixing Shaft 2

159 Bushing 4

160 Screw 1

161 Washer 4

162 Lower Fork Arm 1

A MN687 Wheel Assembly 2

LIFT TABLE PARTS LIST

MJ996

Part

No.

Order

No. Description Qty.

201 Seal Washer 1

202 Pump Cylinder 1

203 MK611 Dust Ring 1

204 MK612 Y-Seal 1

205 Pump Piston 1

206 Spring 1

207 Spring Cap 1

208 Retaining Ring 1

209 Joint Plate 2

210 Pin 1

211 Pump Body 1

212 Elastic Pin 1

213 Spring 1

214 Strike Pin 1

217 MJ715 O-Ring 2

220 Lever Plate 1

221 Nut 1

222 Elastic Washer 1

223 Washer 1

224 Bolt with Hole 1

225 Bolt with Hole 1

Part

No.

Order

No. Description Qty.

226 Nut 1

227 Adjusting Bolt 1

228 MJ726 O-Ring 1

229 Spring 1

230 Seat of Steel Ball 1

231 Steel Ball 1

232 Steel Ball 1

237 Seal Washer 1

238 O-Ring 1

239 MK639 Seal Washer 1

240 Cylinder 1

241 Housing 1

242 Bolt 1

243 Seal Washer 1

244 Retaining Ring 1

245 Washer 1

246 MK646 Y-Ring 1

247 O-Ring 1

248 Piston 1

249 MK649 O-Ring 1

250 Piston Rod 1

Part

No.

Order

No. Description Qty.

251 MK332 Seal Washer 1

252 Cylinder Cap 1

253 O-Ring 1

254 Dust Ring 1

256 Steel Ball 1

257 Steel Ball 1

258 Spring 1

259 Steel Ball 1

260 Screw 1

261 Cup 1

262 Seat of Steel Ball 1

263 Spring 1

264 Seat of Valve 1

265 O-Ring 1

266 Spring 1

267 Core of Valve 1

268 Retaining Ring 1

269 Plug 1

HYDRAULIC CYLINDER PARTS LIST

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