Kinematica POLYTRON PT 2500 E Manuel utilisateur

Operating Instructions for

POLYTRON®System PT 2500 E

This is a quality product of

Luzernerstrasse 147a Tel.: +41-41-259 65 65

CH-6014 Luzern Fax: +41-41-259 65 75

Switzerland e-mail: [email protected]

VOLTAGE

100...120 V, 50/60 Hz

210...250 V, 50/60 Hz

Ensure that the supply voltage is correct and in agreement with the

data on the rating plate.

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 2 of 26

TABLE OF CONTENT:

1INTRODUCTION..........................................................................................................3

1.1 OPERATING INSTRUCTIONS..............................................................................3

1.2 ORGANISATIONAL MATTERS.............................................................................5

1.3 WARNING NOTICES ............................................................................................6

2SAFETY .......................................................................................................................7

2.1 SUMMARY............................................................................................................7

2.2 SAFETY CONCEPT..............................................................................................7

2.3 RESIDUAL DANGERS........................................................................................10

2.4 WARNINGS.........................................................................................................11

3DESCRIPTION OF THE EQUIPMENT.......................................................................13

3.1 OVERVIEW.........................................................................................................13

3.2 DRIVE UNIT ........................................................................................................15

3.3 STANDS ST-P11/600 &ST-P20/600.................................................................16

3.4 POLYTRONDISPERSING-AGGREGATES......................................................17

3.5 TECHNICAL SPECIFICATIONS..........................................................................18

4INSTALLATION .........................................................................................................19

4.1 UNPACK .............................................................................................................19

4.2 ASSEMBLING OF THE DRIVE............................................................................19

4.3 ASSEMBLING OF THE STAND WITH ACCESSORIES......................................19

4.4 STARTING UP.....................................................................................................19

5MAINTENANCE.........................................................................................................21

5.1 DRIVE .................................................................................................................21

5.2 CLEANING AND MAINTENANCE OF THE AGGREGATES................................22

6TROUBLE SHOOTING..............................................................................................25

7ACCESSORIES .........................................................................................................26

8WARRANTY...............................................................................................................26

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 3 of 26

1 INTRODUCTION

This chapter gives information on the the structure of this document. It will assist you in

making use of it and show how to find the required information quickly.

1.1 OPERATING INSTRUCTIONS

PLEASE READ THESE OPERATING INSTRUCTIONS BEFORE SWITCHING ON OR

OPERATING THE EQUIPMENT. THEY DESCRIBE THE USE OF THE POLYTRON

PT 2500 E, ITS INSTALLATION AND MAINTENANCE AND THE APPROPRIATE

REPLACEMENT PARTS AND ACCESSORIES.

THEY WILL HELP YOU AVOID ERRONEOUS USE AND SUBSEQUENT DAMAGE.

ALTHOUGH POLYTRONUNITS ARE DESIGNED FOR EASE OF SERVICE, THIS

DOES NOT RELEASE YOU FROM THE OBLIGATION TO INSPECT YOUR

EQUIPMENT CAREFULLY AND TO CLEAN IT THOROUGHLY.

KINEMATICA AG is a specialist manufacturer of machines and equipment for dispersion

and mixing technology.

An important objective of these operating instructions is to fully inform you, the user, about

the correct and safe use of our equipment.

In order to achieve this, it is essential that you should carefully study chapter 2, “Safety”,

and follow the instructions in this book.

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 4 of 26

1.1.1 RANGE OF VALIDITY

The information in these operating instructions relates to the POLYTRON®identified as

follows:

Manufacturer: KINEMATICA AG, CH-6014 Luzern

Brand name: POLYTRON®

Product name: POLYTRON®PT 2500 E

Order No. Identification

11010055 POLYTRON

PT 2500 E drive, 230V, with EU-plug

11010056 POLYTRON

PT 2500 E drive, 230V, with CH-plug

11010057 POLYTRON

PT 2500 E drive, 230V, with GB-plug

11010058 POLYTRON

PT 2500 E drive, 115V, with US-plug

11090101 POLYTRON

System PT 2500 E, 230 V, consisting of drive, EU-

plug, stand ST-P11/600, vessel holder, safety pos. ring

11090102 POLYTRON

System PT 2500 E, 230 V, consisting of drive, CH-

plug, stand ST-P11/600, vessel holder, safety pos. ring

11090103 POLYTRON

System PT 2500 E, 230 V, consisting of drive, GB-

plug, stand ST-P11/600, vessel holder, safety pos. ring

11090104 POLYTRON

System PT 2500 E, 115 V, consisting of drive, US-

plug, stand ST-P11/600, vessel holder, safety pos. ring

11040050 Plate stand ST-P11/600

11045010 Vessel holder for ST-P11/600

11045030 Safety pos. ring for ST-P11/600

11040051 Plate stand ST-P20/600 (double rod design)

11045011 Vessel holder for ST-P20/600

11045031 Safety pos. ring for ST-P20/600

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 5 of 26

1.1.2 TARGET AUDIENCE

These operating instructions are intended for all authorised users of our

machines/equipment. We distinguish different user roles, taking account of the different

demands placed on the user by the activity to be carried out.

You will find the definitions of user roles with the demands on the user in chapter 2,

“Safety”. You can fulfil one or more of these roles, provided that you meet the

corresponding demands.

1.2 ORGANISATIONAL MATTERS

If you are unable to find the answer to any question in the operating instructions, please

contact the equipment manufacturer directly.

1.2.1 LOCATION OF THE OPERATING INSTRUCTIONS

The operating instructions can only be of use to you if you always have them at hand.

They should therefore always be kept at the place where the equipment is used.

1.2.2 MANUFACTURER CONTACT ADDRESS

KINEMATICA AG

Luzernerstrasse 147a

CH-6014 / Lucerne

TEL: +41 41 259 65 65

FAX: +41 41 259 65 75

e-mail: [email protected]

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 6 of 26

1.3 WARNING NOTICES

Please be aware of the meaning of the following warning signs:

SAFETY INSTRUCTIONS MUST BE OBSERVED TO

ENSURE SAFE OPERATION .

THIS SYMBOL INDICATES HIGH VOLTAGE, WITH

RISK TO HEALTH AND ENVIRONMENT.

CAUTION!

BEWARE OF HOT SURFACE.

CAUTION!

DEVICE NOT DESIGNED FOR USE IN

EXPLOSION DANGER ENVIRONMENT.

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 7 of 26

2 SAFETY

This chapter is directed at all users of KINEMATICA laboratory equipment. It includes

information on safe and optimum use.

2.1 SUMMARY

Any incorrect use of the installed equipment can be dangerous. Inadequately trained users

can cause material damage and personal injury. This chapter informs you about the safety

concept and the requirements for safe and optimum use of the equipment.

All those authorised to operate, service and repair the equipment are required to study

chapter 2, “Safety”.

2.2 SAFETY CONCEPT

The safety concept sets down the entitlement to use the equipment and the responsibilities

of the individual users.

The machines and equipment are designed and constructed according to the state of the

art and the recognised safety rules.

2.2.1 INTENDED USE OF THE EQUIPMENT

The equipment is designed and constructed for the following use:

Dispersion and homogenisation of pumpable fluid products in accordance with the

technical specifications (see point 3.5) and compatibility with the materials coming

into contact with the products.

If you use the equipment for any purpose other than those listed, the manufacturer cannot

be held liable for any resulting damage.

2.2.2 IMPROPER USE

Any use other than the “intended use” without the written approval of the manufacturer or

any operation outside the technical limits of use is improper use.

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 8 of 26

2.2.3 USER ROLES

To guarantee safety, we place requirements on the users of the equipment that must be

met without fail. Only persons meeting the requirements are authorised to work with the

equipment.

We describe all those who work with the equipment as users. Since the requirements of

these users are very much dependent on their activity, we distinguish the following user

roles.

Contract partner:

The manufacturer can impose legal obligations on the contract partner when the

equipment is purchased. The contract partner is obliged to ensure that the equipment is

properly used.

Operating company:

The operating company ensures that the equipment is properly used and authorises

persons who are entitled to work with the equipment in any one of the defined user roles.

They are under the obligation to instruct the users.

Note:

Contract partner and operating company can be the same person.

Service technician:

The service technician is an employee of the operating company and looks after the

equipment in special operating mode(s). He is a specialist with mechanical, electrical and

electronic professional training. The service technician undertakes commissioning,

decommissioning service and repair of the equipment. He must be appropriately trained to

be able to carry out the service work required.

Operator:

The operator turns the equipment on and off. In the event of an alarm signal he informs the

service technician.

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 9 of 26

2.2.4 DANGER AREA

System/equipment

The system danger area includes the whole system/equipment including the connecting

lead and controls.

Proximity danger area

This refers to all areas within a defined distance of the equipment.

User danger area

This danger area includes all persons working with the equipment.

2.2.5 AREAS OF RESPONSIBILITY

In order that the system/equipment can be used safely and without risk, the users in

various roles bear the responsibility for particular danger areas.

Contract partner:

The contract partner bears the responsibility for the “proximity danger area”.

Operating company:

The operating company bears the responsibility for the “user danger area”. Only those

users may be authorised to operate the system/equipment who fulfil all requirements of the

user roles concerned. In doing so, attention must be paid to the following points:

It is to be ensured that all users of the system/equipment have fully read and

understood chapter 2, “Safety” and act accordingly in a safety-conscious manner.

It is to be ensured that no unauthorised person carries out work with the

system/equipment.

It is to be ensured that users are informed of the possible risks and dangers connected

with the system/equipment.

It is to be ensured that those being trained or engaged in general training are under the

permanent supervision of a trained and authorised person.

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 10 of 26

Service technician:

The service technician bears the responsibility for the “system/equipment danger area”. He

ensures that the system/equipment is at all times free from technical faults, safe and

functions correctly.

2.2.6 GENERAL SAFETY RULES

Observe the following general safety rules:

follow these operating instructions,

in addition, observe the legal obligations and requirements for accident prevention and

environmental protection of the country in which you operate the equipment,

do not make any modifications to the equipment without the written authorisation of the

manufacturer,

only original replacement parts may be used for repairs,

before any service work on the equipment, it must be ensured that the electrical supply

is switched off,

after any service, maintenance or repair work has been carried out on the

system/equipment, it must be given a test run by the service technician.

depending on the place at which it is installed, circumstances may require that hearing

protection is worn when remaining in the vicinity of the equipment for long periods.

2.3 RESIDUAL DANGERS

When the system/equipment is used in accordance with rules and regulations, residual

dangers are minimal.

Residual danger Countermeasures

Tripping over feed or

return lines These should be laid appropriately.

Breakage of glass

containers Wear protective clothing

(goggles etc.).

Spitting of the product

Hearing loss due to loud

noise. According to the application

ear protection must be used.

Tilting of the device Use stable, non-slip base and the safety stands from

KINEMATICA

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