Kentucky PD100 Manuel utilisateur
PD100_v2008.66
PD100
Rack & Pinion
Automatic Gauge System
I N S T RU C T I ON MA N U A L
Hymark Ltd. – 427 Bark Cove – Owens oro, KY 42303
(270) 683-3500 – Fax (270) 683-2500
www.kentuckygauge.com
2
3
Identification Data
Model PD100
Serial Number
Controller PartNumber PS312P
Software Number
Controller Serial Number
Customer Data
Inventory-Number
Location
Tec nical support and Spare
Parts
ymark Ltd
427 Bark Cove
Owensboro, KY 42303
USA
Phone (270) 683 3500
Fax (270) 683 2500
Document Number of the Manual
Version
Date
Last changings
4
Table of content
1. Product Description 5
1.1 Intended use 5
1.2 Workplace 6
1.3 Danger zones 6
1.4 Technical specifications 6
2. Basic Safety Hints 7
2.1 Notice hints inside anual 7
2.2 Owner obligations 7
2.3 Operator obligations 7
2.4 Intended use 7
2.5 Warranty and liability 8
3. Safety Instructions 9
3.1 Sy bol explanation 9
3.2 Organizational easures 9
3.3 Safety devices 9
3.4 Operator training 10
3.5 Position Controller 10
3.6 Safety easures 10
3.7 Danger by electrical power 10
3.8 Special danger zones 11
3.9 Maintenance and trouble shooting 11
3.10 Construction changes at the achine 11
3.11 Cleaning of the achine and disposal 11
3.12 Exposure to noise 11
4. Transportation 12
4.1 Installation location 12
5. Installation 13
5.1 Installation procedure 13-22
6. Intended Gauge Use 23
6.1 Check before power on 23
6.2 Power on 23
6.3 Power off 24
7. Trouble S ooting 24
8. Maintenance 25
5
1. Product Description
Note: Carriage lengt and dept can differ depending on motor and
gearbox type
Operating Procedure (as “go to” stop)
1. Enter length to e cut into the position controller and press the Start
Button. Gauge arm now moves into position.
2. Material is positioned through saw (or drill or punch) to desired length.
3. Engage the saw material clamp.
4. Retract gauge arm y pushing the Retract/Extend utton.
5. Cut the material.
6. Remove the material.
7. Disengage the saw clamp.
8.
Extend gauge arm y using the push utton.
1.1 Intended Use
The only accepta le use for the PD100 is as a length gauging / feed system. Any
other use is not intended and is a misuse of the gauging system.
Adjusta le arm
(optional gripper)
Carriage hood
RC conveyor
Dou le linear
guide and rack
Adjusta le
faceplate
Controller
with stand
6
1.2 Work Area
Moving carrier
Conveyor
Saw / Punch
Operator work area
When the machine is powered on, the only accepta le operator location in the
work area is standing in front of the control stand on the opposite side of the
conveyor (see picture a ove) Never place any material on the conveyor except
the piece to e cut.
1.3 Danger Zones
• The carriage
• The area etween the face plate or carriage and the saw, drill, puncher
or any other machines
These areas are always dangerous and have the potential to harm the operator
or others. Use safety precautions when working inside these areas.
1.4 Tec nical Specifications
General Data
Weight 8 lbs per ft measuring length without conveyor
Travel speed 16in/sec (other upon request)
Power supply 115 V AC 60 z Input power
24 V DC Operating power
Current Max 5 A
Fuse positioning controller 6A, slow-blow fuse 20 x 5 mm
Gauge arm extension 12 inches (others upon request)
Operating Temperature + 5° C to + 45° C (41°F to 113°F)
7
2. Basic Safety Hints
2.1 Read and follow all ints inside t e Instruction Manual
This instruction manual, especially the safety hints and precautions must e
followed y every person working with this gauge or machine.
Also follow all general plant safety rules and precautions not mentioned in
this manual.
2.2 Owner Obligations
The owner agrees to only allow the gauge or the machine to e used y qualified
and trained persons who:
Have een instructed in general safety rules and precautions
Have een instructed in the correct use of the gauge and machine
2.3 Operator Obligations
All persons working with this gauge and machine agree efore operating:
To follow general safety rules
To read and understand this instruction manual.
2.4 Intended Use
The only accepta le use for this gauge is as a length gauging system. Any other
use is not intended and is a misuse of the gauging system.
Hymark is not lia le for any damages resulting from misuse.
Additionally:
Following all general safety rules and precautions mentioned in this manual
Following the maintenance and inspection procedures as mentioned
in this manual.
8
2.5 Warranty and Liability
Hymark Ltd Co (henceforth Hymark), warrants this product for a period of
twenty-four (24) months from the date of shipment. During the warranty period,
under authorized return component parts to Hymark freight prepaid, the
company will repair, or at its option, replace any part found to e defective in
material or workmanship, without charge to the owner for parts, service la or, or
associated customary shipping costs.
This same protection will extend to any su sequent owner during the warranty
period. It does not apply to damage caused y accident, misuse, fire, flood or
acts of God, or from failure to properly install, operate, or maintain the product
in accordance with the printed instructions provided.
This warranty is in lieu of any other warranties, expressed or implied, including
merchantability or fitness for a particular purpose, which are expressly included. The owner
agrees that ymark’s liability with respect to this product shall be set forth in this warranty,
and incidental or consequential damages are expressly excluded
Hymark is not lia le in part or in whole for any personal or equipment damage
caused y of the following:
• Unintended use of the gauge
• Improperly mounting, installing, maintaining or operating the gauge.
• Operating the machine when the safety devices are damaged or not
properly installed or if the safety or protection devices are not working
properly.
• Disregarding the hints, notes and warnings concerning the
transportation storing mounting installing using or maintaining the
machine.
• Changing the construction or assem ly of the machine.
• Replacing the original motor with a stronger motor or changing the load
earing components of the machine.
• Not monitoring the machine parts that wear.
• Improper repair or replacement.
• Acts of God or damage caused y impact of materials not involed in
machine operation.
9
3. Safety Instructions
3.1 Symbol and Hints Explanation
In this manual the following sym ols are used:
Danger!
This symbol means an immediate impending life threating or personal injury possiblity
if caution is not taken.
• Not following these hints can cause major injury.
Danger by electrical power!
This symbols warns of an immediate life threating or personal injury risk by electric
shock if the warning is not followed.
• Not following these hints can cause major injury.
Caution!
This symbol means that there is a possibly dangerous situation may occur.
• Not following these warning may cause personal or device damage.
Important!
These symbols give important hints for proper operation of the machine.
• Not following the these instructions can cause the machine to operated
improperly.
Note!
Under this symbols you get user hints and other special use of the machine for
optimal use of the machine functions.
• Following these hints will help with the optimal machine usage.
3.2 Owner Responsibilities
The owner is responsi le for any necessary personal protection equipment
needed for safe operation of the machine.
The owner is responsi le for the correct function of any and all safety devices.
3.3 Safety Devices
Before any operation of the machine all safety devices must e installed
properly and tested.
10
Safety devices may e removed only
- when the machine is at a standstill
- after making sure that the machine cannot e run (i.e. removing power
to the controller).
When any component of the machine is replaced or removed the safety
devices must e properly installed and tested.
3.4 Operator Training
Only trained personnel can operate the machine.
The training requirements for assem ling, operating, maintaining the machine
must e clearly defined. Personnel in training, must e accompanied y
trained personel.
Personnel
Job function
Trained
Operators
Mechanically
trained personnel
Electrically trained
personnel
Operating X -- --
Troubleshooting X X X
Repairing X X X
Maintenance -- X X
X...allowed --...not allowed
3.5 Position Controller
• Only trained personnel are allowed to use the position controller.
• Only personnel with electronic training are allowed to open the position
controller.
3.6 Safety Measures for Gauge Use
• Only operate the machine when all the safety devices are working
properly and have een fully tested.
• Before applying power e sure that no ody can e harmed y machine
movement or operation.
• The machine must e checked at least once a day to check for
recogniza le damage and proper function of the safety devices.
3.7 Danger by Electrical Power
• Only properly trained and qualified electrical personnel shall work on
the power supply.
• Check electrical devices frequently.
• Immediately replace any loosed connection or ca les that show wear.
• All electrical panels keys and controller access codes must e stored in
a secure area with restricted access to unauthorized personel.
Table des matières
Autres manuels Kentucky Équipement industriel
