Kemppi 130 Manuel utilisateur

Operating manual • English

Käyttöohje • Suomi

Bruksanvisning • Svenska

Bruksanvisning • Norsk

Brugsanvisning • Dansk

Gebrauchsanweisung • Deutsch

Gebruiksaanwijzing • Nederlands

Manuel d’utilisation • Français

Инструкции по эксплуатации • По-русски

TTK 130, 130F, 160, 160S

220, 220S, 300W, 350W, 250WS

OPERATING MANUAL

English

TTK / © Kemppi Oy / 1130

CONTENTS

1. PREFACE................................................................................................................................ 3

1.1 General ....................................................................................................................................... 3

1.2 Product introduction ............................................................................................................ 3

1.2.1 Selection table for consumable parts

TTK 130, TTK 130F, TTK 160S, TTK 300W, TTK 250WS .................................................... 4

1.2.2 Selection table for consumable parts TTK 160, TTK 220, TTK 220S,TTK 350W ............ 5

1.3 Operation safety ..................................................................................................................... 6

2. INSTALLATION................................................................................................................. 6

2.1 Connecting TTK-torch........................................................................................................... 6

2.2 Switch and regulator operations...................................................................................... 6

2.3 Adjustment of torch body and grips............................................................................... 7

3. MAINTENANCE................................................................................................................ 7

4. OPERATION DISTURBANCES.............................................................................. 8

4.1 The most usual operation disturbances are as follows............................................ 8

5. ORDERING NUMBERS ............................................................................................... 8

6. TECHNICAL DATA.......................................................................................................... 9

TTK / © Kemppi Oy / 1130

1. PREFACE

1.1 GENERAL

Congratulations on having purchased this product. Used correctly, Kemppi products can

signicantly increase the productivity of your welding, and provide years of economical

service.

This operating manual contains important information on the use, maintenance and safety of

your Kemppi product. The technical specications of the equipment can be found at the end

of the manual.

Please read the manual carefully before using the equipment for the rst time. For your

own safety and that of your working environment, pay particular attention to the safety

instructions in the manual.

For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi

dealer, or visit the Kemppi web site at www.kemppi.com.

The specications presented in this manual are subject to change without prior notice.

Important notes

Items in the manual that require particular attention in order to minimise damage and

personal harm are indicated with the ’NOTE!’ notation. Read these sections carefully and follow

their instructions.

Disclaimer

While every eort has been made to ensure that the information contained in this guide

is accurate and complete, no liability can be accepted for any errors or omissions. Kemppi

reserves the right to change the specication of the product described at any time without

prior notice. Do not copy, record, reproduce or transmit the contents of this guide without

prior permission from Kemppi.

1.2 PRODUCT INTRODUCTION

TTK 130, TTK 130F, TTK 160, TTK 160S, TTK 220, TTK 220S, TTK 300W, TTK 350W and TTK 250WS

are TIG welding torches designed for demanding use. They are suitable to be used e.g. with

the Mastertig and Mastertig AC/DC welding machines.

TTK / © Kemppi Oy / 1130

1.2.1 Selection table for consumable parts

TTK 130, TTK 130F, TTK 160S, TTK 300W, TTK 250WS

Normal gas nozzle equipment

Welding current

9878013

DC (A) AC (A)

ø mm (in)

Size

WC20 9873531 3 9878018

5 – 80 5 – 50 1,0 (.040) WZ8 9873520 7990635 7990640 7990660 4 7990760 9878019

5 7990761 9878020

WC20 9873532 4 7990760 9878019

70 – 150 30 – 100 1,6 (1/16) WZ8 9873521 7990636 7990641 7990661 5 7990761 9878020

6 7990762 9878021

WC20 9873533

130 – 250 80 – 150 2,4 (3/32) WZ8 9873522 7990637 7990642 7990662 6 7990762 9878021

7 7990763 -

Gas lens equipment

Welding current

9878013

DC (A) AC (A)

ø mm (in)

Size

WC20 9873531

5 – 80 5 – 50 1,0 (.040) WZ8 9873520 7990635 7990640 7990700 4 7990779

5 7990780

WC20 9873532 4 7990779

70 – 150 30 – 100 1,6 (1/16) WZ8 9873521 7990636 7990641 7990701 5 7990780

6 7990781

WC20 9873533

130 – 250 80 – 150 2,4 (3/32) WZ8 9873522 7990637 7990642 7990702 6 7990781

7 7990782

Data in table are given only as a guide.

TTK / © Kemppi Oy / 1130

1.2.2 Selection table for consumable parts TTK 160, TTK 220, TTK 220S,TTK 350W

Normal gas nozzle equipment

Welding current

9580266

DC (A) AC (A)

ø mm (in)

Size

WC20 9873531

5 – 80 5 – 50 1,0 (.040) WZ8 9873520 9876866 7990680 4 7990766

5 7990770

WC20 9873532 4 7990766

70 – 150 30 – 100 1,6 (1/16) WZ8 9873521 9876867 7990681 5 7990770

6 7990771

WC20 9873533

130 – 250 80 – 150 2,4 (3/32) WZ8 9873522 9876868 7990682 6 7990771

7 7990772

WC20 9873534 7 7990772

220 – 350 120 – 210 3,2 (1/8) WZ8 9873523 9876869 7990683 8 7990773

10 7990775

WC20 9873535 8 7990773

330 – 500 180 – 280 4,0 (5/32) WZ8 9873524 9876870 7990684 10 7990775

W 9873505 12 7990776

Gas lens equipment

Welding current

9876860 + 9580266

DC (A) AC (A)

ø mm (in)

Size

WC20 9873531

5 – 80 5 – 50 1,0 (.040) WZ8 9873520 9876866 7990710 5 7990783

WC20 9873532

70 – 150 30 – 100 1,6 (1/16) WZ8 9873521 9876867 7990711 5 7990783

6 7990784

WC20 9873533

130 – 250 80 – 150 2,4 (3/32) WZ8 9873522 9876868 7990712 6 7990784

7 7990785

WC20 9873534 7 7990785

220 – 350 120 – 210 3,2 (1/8) WZ8 9873523 9876869 7990713 8 7990786

11 7990787

WC20 9873535

330 – 500 180 – 280 4,0 (5/32) WZ8 9873524 9876870 7990714 8 7990786

W 9873505 11 7990787

Data in table are given only as a guide.

TTK / © Kemppi Oy / 1130

1.3 OPERATION SAFETY

Please study these Operation safety instructions and respect them when installing, operating

and servicing the machine.

Welding arc and spatters

Welding arc hurts unprotected eyes. Be careful also with reecting arc ash. Welding arc and

spatter burn unprotected skin. Use safety gloves and protective clothing.

Danger for re or explosion

Pay attention to re safety regulations. Remove ammable or explosive materials from

welding place. Always reserve sucient re-ghting equipment on welding place. Be

prepared for hazards in special welding jobs, eg. for the danger of re or explosion when

welding container type work pieces. Note! Fire can break out from sparks even several hours

after the welding work has been nished!

Mains voltage

Never take welding machine inside a work piece (eg. container or truck). Do not place

welding machine on a wet surface. Always check cables before operating the machine.

Change defected cables without delay. Defected cables may cause an injury or set out a re.

Connection cable must not be compressed, it must not touch sharp edges or hot work pieces.

Welding power circuit

Isolate yourself by using proper protective clothing, do not wear wet clothing. Never work

on a wet surface or use defected cables. Do not put TIG-torch or welding cables on welding

machine or on other electric equipment. Do not press TIG-torch switch, if the gun is not

directed towards a work piece.

Welding fumes

Take care that there is sucient ventilation during welding. Take special safety precautions

when welding metals which contain lead, cadmium, zinc, mercury or beryllium.

2. INSTALLATION

2.1 CONNECTING TTKTORCH

Connect torch (and extension parts) according to welding machine’s operation instructions.

Tighten adaptors of torch carefully in order to avoid heating of adaptors, contact disturbances,

mechanical damage and water or gas leakage.

NOTE! Check by connection of liquid hoses that there are no dirt, metal powder or other wastes.

Wastes may cause blocking in liquid circulation, throughburning of torch or stopping or breaking

of pump.

Connect liquid hoses of torch according to operation instruction of the cooling liquid

circulation unit. (They are fastened to pipe chassis.) Fix liquid hoses (torch – cooling

liquid circulation unit) in such a way that those having red code always are connected to

corresponding red counter connectors and the blue ones respectively to blue counter

connectors.

NOTE! If connections cross, cooling liquid is circulating in wrong direction in torch, and torch

handle and neck body might be considerably heatened.

2.2 SWITCH AND REGULATOR OPERATIONS

The TTK torches are equipped with ON/OFF switch. Operation of switch in 2-functions,

4-functions and Minilog positions is described in operation instructions of the welding

machine.

TTK / © Kemppi Oy / 1130

2.3 ADJUSTMENT OF TORCH BODY AND GRIPS

You can draw the torch neck outwards from inside the handle in approx. 30 mm length in

order to grow reach or to minimize heat radiation to welder’s hand. You can also twist the

torch body 360° in regard of the handle. Twisting of neck makes the length adjustment easier.

Before starting to weld make sure that the parts being exposed to voltage at the back end of

the neck body are not visible.

You can without tools move or twist grips on the lower surface of the handle into such

position you like that you can get a steady hold on the torch. You can also easily remove one

or both of the grips through the front end of the handle.

3. MAINTENANCE

The amount of use and working environment should be taken into consideration when

planning the frequency of maintenance of TIG torches. Careful use and preventive

maintenance will help to ensure trouble-free operation and long lifetime for the gun.

Due to high temperatures and wear the welding end of TIG torch requires most maintenance,

but also condition of other parts should be checked regularly.

Welding end

Check that…

• All insulations of welding end are undamaged and at their place.

• Gas nozzle is undamaged and suitable for work.

• Flow of shielding gas is free and even.

• Electrode is undamaged. Use electrode size and tip sharpening angle which is suitable

for welding case. Make sharpening grinding lengthwise of electrode.

• Fastening parts of electrode are undamaged and electrode is fastened tightly at its place.

Torch cable

Check that…

• Insulations of handle and torch cable are undamaged.

• There are no sharp bends in torch cable.

Replace damaged parts immediately by new ones.

NOTE! Frequent bending of neck body of torch may cause damage of gas or liquid channels. Length

adjustment of neck body doesn’t work on bent neck.

TTK / © Kemppi Oy / 1130

4. OPERATION DISTURBANCES

4.1 THE MOST USUAL OPERATION DISTURBANCES ARE AS FOLLOWS

Arc is not ignited:

• Cable is loose or there is a bad connection.

• Electrode of torch is highly oxidized (grey). Sharpen again lengthwise. Check that post

gas time is long enough. Check ignition by using pre-gas e.g. by 4-function operation of

torch.

• There are impurities in shielding gas (moisture, air).

• Protective hose or another insulation of torch is broken and ignition spark is “escaping”

from elsewhere than from electrode of torch.

• Torch is wet.

• At low current is used too big or blunt electrode.

Gas shielding is bad (weld pool “is boiling”, electrode will be oxidized)

• There are impurities in shielding gas (moisture, air).

• There are impurities in base material (rust, base coat, grease).

• On gas nozzle or housing of tightening bushing has stuck“spatter”.

• Net of gas lens is damaged.

• There is too much draught at welding place.

• Note! With gas lens equipment you get a more balanced gas ow than with normal gas

nozzle equipment.

5. ORDERING NUMBERS

4 m 8 m 16 m

TTK 130 627063004 627063008 627063016

TTK 130F 627063104 627063108 627063116

TTK 160 627066004 627066008 627066016

TTK 160S 627066204 627066208 627066216

TTK 220 627072004 627072008 627072016

TTK 220S 627072304 627072308 627072316

TTK 300W 627080504 627080508 627080516

TTK 350W 627085504 627085508 627085516

TTK 250WS 627075704 627075708 627075716

TTK / © Kemppi Oy / 1130

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